RediStart Solid State Starter Software ... - …

1 PUBLICATION #890023-01-02 RediStart Solid State Starter Software Manual ControlThe Leader In Solid State Motor Control Technology 2005 Benshaw Inc. All Rights Reserved ii TRADEMARK NOTICE Benshaw and are registered trademarks of Benshaw Incorporated. Modbus is a registered trademark of Schneider Electric. UL is a trademark of Underwriters Laboratories, Incorporated iii Starter contains hazardous voltage that can cause electric shockresulting in personal injury or loss of servicing, be sure all AC power is removed from the Starter andthe motor has stopped at least 1 minute after turning off the AC power for the buscapacitor to discharge on the control not connect or disconnect the wires to or from the Starter whenpower is shielded cables are only by qualified sure ground connection is in certain proper shield installation is in OF CONTENTS iv 1 1 USING THIS 2 CONTACTING 4 5 GENERAL OVERVIEW OF A REDUCED VOLTAGE 6 2 CONTROL CARD.

2 7 CONTROL CARD 9 CT Ratio 9 CT Polarity .. 9 Confirm Switch 9 Configuring the Analog Input .. 11 Configuring the Analog Output .. 11 BASIC CONTROL WIRING 3 KEYPAD 15 16 STANDARD KEYPAD AND 16 Viewing and Changing Parameters for the Standard Keypad .. 16 Special Messages Displayed .. 17 Quick 18 Restoring Factory Parameter 19 Resetting a 19 Emergency Thermal Reset .. 19 2X16 REMOTE LCD 20 Description of the LEDs on the Keypad .. 20 Description of the Keys on the Remote LCD Keypad .. 21 Alphanumeric Display.

3 22 Parameter Group Screens .. 23 Meter Pages .. 23 Fault Log 24 Fault 24 Lockout 24 Alarm Screen .. 25 Procedure for Setting 25 Jump Code .. 25 4 27 28 LED AND LCD DISPLAY PARAMETERS CROSS 28 LED DISPLAY 29 LCD DISPLAY 33 Quick Start 33 Control Function Group .. 33 Protection Group .. 34 I/O Group .. 35 Function Group .. 36 Fault Group .. 37 5 PARAMETER DESCRIPTIONS .. 39 6 APPLICATIONS .. 89 APPLICATION CONSIDERATION BETWEEN LINE CONNECTED AND INSIDE DELTA CONNECTED SOFT 90 Line Connected Soft Starter .

4 90 Inside Delta Connection .. 91 OTHER APPLICATIONS USING THE MX .. 91 TABLE OF CONTENTS v Wye Delta .. 91 Phase Control .. 93 Current Follower .. 93 Across The Line (Full Voltage Starter ).. 94 7 TROUBLESHOOTING .. 95 GENERAL TROUBLESHOOTING 96 Motor does not start, no output to motor .. 96 During starting, motor rotates but does not reach full speed .. 97 Acceleration not operating as desired .. 97 Deceleration not operating as 98 Motor stops unexpectedly while running .. 98 Metering incorrect .. 99 Other Situations .. 100 FAULT CODE TROUBLESHOOTING 101 8 THEORY OF 109 Solid State MOTOR OVERLOAD 110 Overview.

5 110 Setting up the MX Motor 110 Motor Overload Operation .. 112 Current Imbalance / Negative Sequence Current Compensation .. 112 Harmonic Compensation .. 113 Hot / Cold Motor Overload 113 Separate Starting and Running Motor Overload 114 Motor Cooling While Stopped .. 115 Motor Cooling While 116 Emergency Motor Overload 116 MOTOR SERVICE 117 ACCELERATION 118 Current Ramp Settings, Ramps and 118 Programming A Kick 119 TruTorque Acceleration Control Settings and Times .. 119 Power Control Acceleration Settings and Times .. 121 Open Loop Voltage Ramps and 123 Dual Acceleration Ramp Control.

6 125 DECELERATION 127 Voltage Control 127 TruTorque Deceleration .. 128 WYE-DELTA 129 PHASE 131 CURRENT 133 ACROSS THE LINE / FULL VOLTAGE 134 START/STOP CONTROL WITH A HAND/OFF/AUTO SELECTOR 135 SIMPLIFIED I/O 136 USING 137 9 TECHNICAL 139 GENERAL 140 ENVIRONMENTAL 140 ALTITUDE 140 140 CERTIFICATE OF 140 LIST OF MOTOR PROTECTION 141 MX CONTROL 142 Terminal Points, Functions and Ratings .. 142 Terminal Block Rating .. 143 TABLE OF CONTENTS vi Connectors, Functions and Ratings.

7 143 Measurements, Accuracy and Ratings .. 143 10 APPENDIX .. 145 APPENDIX A CE 147 APPENDIX B FAULT 148 APPENDIX C ALARM 149 APPENDIX D MODBUS REGISTER 151 APPENDIX E PARAMETER 162 1 Introduction 1 INTRODUCTION Using This Manual 2 Using this manual Layout This manual is divided into 10 sections. Each section contains topics related to the section. The sections are as follows: of Information10. AppendicesSymbolsThere are 2 symbols used in this manual to highlight important information. The symbols appear as the following: Warning: Electrical Hazard that could result in injury or death. Caution: Could result in damage to the Starter .

8 Highlight: Marking an important point in the documentation. 1 INTRODUCTION Using This Manual 3 General Information Benshaw offers its customers the following: Start-up services On-site training services Technical support Detailed documentation Replacement parts NOTE: Information about products and services is available by contacting Benshaw refer to Contacting Benshaw on page 4. Start-Up Services Benshaw technical field support personnel are available to do startup and conduct on-site training on the Starter operations and troubleshooting. On-Site Training Services Benshaw technical field support personnel are available to conduct on-site training on the operations and troubleshooting.

9 Technical Support Benshaw technical support personnel are available (at no charge) to answer customer questions and provide technical support over the telephone. For more information about contacting technical support personnel, refer to Contacting Benshaw on page 4. Documentation Benshaw provides all customers with: Parameter Configuration Manual, Publication # 890023-01-xx Hardware Manual, Publication # 890023-02-xx Quick Start Reference Guide for LED Display, Publication # 890023-03-xx Quick Start Reference Guide for LCD Display, Publication # 890023-04-xx Drawing: Enclosed product has wiring diagrams of associated control devices found within the enclosure. On-line Documentation All documentation is available on-line at Replacement Parts Spare and replacement parts can be purchased from Benshaw.

10 Software Number This manual pertains to the Software version numbers 810018-01-12, 810018-01-13, 810018-02-00 Publication History Refer to the Revision History in the appendices. 1 INTRODUCTION Contacting Benshaw 4 Contacting Benshaw Information about Benshaw products and services is available by contacting Benshaw at one of the following offices: Benshaw Inc. Corporate Headquarters 1659 E. Sutter Road Glenshaw, PA 15116 United States of America Phone: (412) 487-8235 Fax: (412) 487-4201 Benshaw Canada Controls Inc. 550 Bright Street East Listowel, Ontario N4W 3W3 Canada Phone: (519) 291-5112 Fax: (519) 291-2595 Benshaw West 14715 North 78th Way, Suite 600 Scottsdale, AZ 85260 United States of America Phone: (480) 905-0601 Fax: (480) 905-0757 E Mail: Technical support for MX starters is available at no charge by contacting Benshaw s customer service department at one of the above telephone numbers.