Example: biology

Reefer Guidelines and Instructions - Maersk Line

CENEQUVSLSUP Page 1 Revision Nov 2013 Reefer Guidelines and Instructions Reefer CONTAINER VESSEL SUPPORT AND SPARE PARTS Guidelines AND Instructions CENEQUVSLSUP Page 2 Revision Nov 2013 Reefer Guidelines and Instructions Table of Contents Table of Contents .. 2 Reefer Malfunction Reporting .. 4 Duty Phone .. 6 RMQS issue contact address .. 7 Acceptance & Repair of Shipper Owned Reefer Containers (SOC) .. 8 Repairs to Reefer units of partner lines (VSA unit repair) .. 8 Cannibalization of Empty Reefers .. 14 Ordering of Reefer Spare Parts .. 15 Allowance List .. 15 Compressor oil .. 16 Preferred Reefer spare parts replenishment key ports.

CENEQUVSLSUP Page 4 Revision 2.1 Nov 2013 Reefer Guidelines and Instructions 1.0 Reefer Malfunction Reporting In the following cases, kindly submit a RMQS malfunction report to RMQS (Reefer Monitoring and Quality System) via auto email address (CENREFRMQS@MAERSK.COM).

Tags:

  Guidelines, Instructions, Reefer, Reefer guidelines and instructions

Information

Domain:

Source:

Link to this page:

Please notify us if you found a problem with this document:

Other abuse

Transcription of Reefer Guidelines and Instructions - Maersk Line

1 CENEQUVSLSUP Page 1 Revision Nov 2013 Reefer Guidelines and Instructions Reefer CONTAINER VESSEL SUPPORT AND SPARE PARTS Guidelines AND Instructions CENEQUVSLSUP Page 2 Revision Nov 2013 Reefer Guidelines and Instructions Table of Contents Table of Contents .. 2 Reefer Malfunction Reporting .. 4 Duty Phone .. 6 RMQS issue contact address .. 7 Acceptance & Repair of Shipper Owned Reefer Containers (SOC) .. 8 Repairs to Reefer units of partner lines (VSA unit repair) .. 8 Cannibalization of Empty Reefers .. 14 Ordering of Reefer Spare Parts .. 15 Allowance List .. 15 Compressor oil .. 16 Preferred Reefer spare parts replenishment key ports.

2 16 Reefer spare parts contacts .. 17 Consumable parts .. 17 Combining orders / minimum order value .. 17 Software files .. 18 Ordering Carrier software and configuration card, LOGMANII .. 18 Returning of Defective Parts .. 19 Responsibility .. 19 Parts to be returned .. 19 Marking of parts to be returned and documentation required .. 21 Return Tag .. 22 Reefer Parts Return Form .. 23 Addresses where to send return parts .. 25 Carrier .. 25 Thermo King .. 27 Starcool .. 29 Daikin .. 30 Compressor Return Procedure .. 31 Electronics Return Procedure for Carrier and Thermoking .. 31 Reefer Unit Warranty .. 31 i. Container numbers warranty units.

3 32 Superseded Spare Parts Numbers .. 34 Superseded Carrier Part Numbers .. 34 CENEQUVSLSUP Page 3 Revision Nov 2013 Reefer Guidelines and Instructions Superseded Daikin Part Numbers .. 35 Superseded Thermoking Part Numbers .. 35 Superseded Starcool Part Numbers .. 36 Reefer kits, SF kit, manuals & tools .. 37 MNI KIT .. 37 SMALL KIT .. 46 LARGE KIT .. 56 X-LARGE KIT .. 66 SF KIT .. 77 TOOLS .. 78 MANUALS .. 78 Annex I Reefer Parts Return Form .. 81 Annex II-Malfunction Reefer report excel form .. 82 CENEQUVSLSUP Page 4 Revision Nov 2013 Reefer Guidelines and Instructions Reefer Malfunction Reporting In the following cases, kindly submit a RMQS malfunction report to RMQS ( Reefer Monitoring and Quality System) via auto email address 1.

4 When assistance or Guidelines are required or if the Reefer container is not repairable onboard. 2. When for some reason a Reefer is not fit for loading or transportation and must be rolled. 3. When failure or damage to a Reefer unit has been corrected onboard, but with possible damage to the cargo. 4. When a Reefer unit has been malfunctioning or running 2 C out of range from Set point, for more than 24 hrs. If a defective Reefer must be off-loaded and other containers need to be re-stowed, please check further, Discharging and Rejection guideline as below. 5. In addition to above, malfunction Reefer reports for successful Reefer repair must also be sent, ensure providing part information (part name, part number, quantity) at L1 (if part was used).

5 This will ensure that used parts will be recorded properly to MERC+ system. When RMQS is not available onboard or not working, send your report as normal email message using the following format, preferably uses excel file malfunction Reefer report: To: CENEQUVSLSUP cc: Next port of call if repair assistance is required. A1) Container number A2) Unit type and model B1) Temperature setting in degrees C B2) Ventilation setting in Cbm/H B3) Commodity B4) Operator of specific Reefer ( MSL, SCL or partner line) C1) Date when failure/damage observed C2) Duration of malfunction or stoppage C3) Maximum temperature deviation during stoppage/malfunction D1)

6 Which parts have been found defective? D2) Alarms displayed on unit? (Active or Inactive) E1) Action taken to bring unit back on setting temperature F1) Repairs outstanding when container discharged G1) Should the failure/damage have been observed during the last Pre-Trip Inspection? G2) Date and company performing last Pre-Trip Temperatures measured on display, with external thermometer or by OHM-meter H1) Supply air temperature, for CRR-40 units both RH and LH H2) Return air temperature H3) Ambient temperature, from display or other device H4) Evaporator temperature (if available) H5) USDA probe temperature (if available)

7 I1-I13 ONLY to be filled in when reporting CONTROLLED ATMOSPHERE Information to be taken from CA Controller CENEQUVSLSUP Page 5 Revision Nov 2013 Reefer Guidelines and Instructions I1) Cd01 Membrane temperature setpoint (Deg. C) I2) Cd02 Membrane input temperature (Deg. C) I3) Cd05 Software version I4) Cd07 Nitrogen supply pressure (bar) I5) Cd13 Last O2 calibration span voltage in mV I6) Cd19 Air compressor (AC) state I7) Cd26 Oxygen solenoid state I8) Cd27 Nitrogen purity valve state I9) Alarms displayed CA controller?

8 (Active or Inactive) I10) CO2 set in % I11) O2 set in % I12) CO2 reading I13) O2 reading Compressor suction and discharge pressures MUST be stated. If there is no indication on the unit, measure the suction and discharge pressures with gauge set. For Super Freezer units, pressures are required for both the R134a and the R23 system. J1) Suction pressure-1 (bar) J2) Discharge pressure-1 (bar) J3) Suction pressure-2, R23 (bar) J4) Discharge pressure-2, R23 (bar) K1) Does the defrost operation seem normal, if not please advise any abnormality.

9 L1) Any useful comments M1) If any assistance required from the next port of call. Malfunction Reefer reporting (filling up require information in report) All required information must be filled up at field A1 to M1 in malfunction Reefer report (RMQS or excel form). Please ensure filling up (YES/NO) correctly in the key field, M1= assistance requires next port? =Assistance/technical advice require, F1= Repairs needed when discharged? =outstanding repair required upon discharge. L1= "Comment" field should be used when additional information, result of repair, explain more about malfunction Reefer unit (or) used part information.

10 Clearly state if unit is under control, result /status of unit after repair, urgent assistance is needed or not. Those will help us to assist needful and further maintenance arrangement of Reefer unit upon discharge. The temperatures, working pressures must be reflected present status of unit as always. Working pressures at J1, J2 (for standard Reefer units), J1, J2, J3, and J4 (for Super freezer) must be provided without fail as that information are indicating present status of unit and refrigeration system. Pressure readings must be taken by gauge manifold set when compressor was running (if same pressure readings are not available on controller display).


Related search queries