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RELIABLE VERSATILITY, HIGH EFFICIENCY - Xylem Inc.

Flygt compact mixersRELIABLE VERSATILITY, HIGH EFFICIENCYC ompact mixing for any requirementINTRODUCTIONR ising to the mixing challengeAll mixing applications require vary-ing degrees of both small-scale tur-bulence and bulk flow. With a good bulk flow, the contents of the entire tank are set into motion involving in the mixing process. The strength of the bulk flow is, in turn, dependent on the total amount of installed thrust and layout. Unparalleled expertise, broad mixing solutionsFlygt pioneered the use of thrust as the main performance parameter for mixing. And every day, we put more than 50 years of R&D expertise and practical experience to work to deter-mine the right technology, mixer size and layout for your comprehensive portfolio of mixers and agitators cover virtually every requirement.

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Transcription of RELIABLE VERSATILITY, HIGH EFFICIENCY - Xylem Inc.

1 Flygt compact mixersRELIABLE VERSATILITY, HIGH EFFICIENCYC ompact mixing for any requirementINTRODUCTIONR ising to the mixing challengeAll mixing applications require vary-ing degrees of both small-scale tur-bulence and bulk flow. With a good bulk flow, the contents of the entire tank are set into motion involving in the mixing process. The strength of the bulk flow is, in turn, dependent on the total amount of installed thrust and layout. Unparalleled expertise, broad mixing solutionsFlygt pioneered the use of thrust as the main performance parameter for mixing. And every day, we put more than 50 years of R&D expertise and practical experience to work to deter-mine the right technology, mixer size and layout for your comprehensive portfolio of mixers and agitators cover virtually every requirement.

2 Hundreds of thou-sands of Flygt mixers and agitators are in service worldwide, delivering efficient mixing compact mixersEngineered for flexibility, versatility and lean installation, these space-sav-ing mixers offer highly efficient solu-tions for any tank shape and compact mixers easily blend highly contaminated fluids high-den-sity or high-viscosity liquids, and liq-uids with fibrous material. Few com-ponents, low capital investment and straightforward service routines make Flygt compact mixers the economi-cal choice for a broad range of mixing applications, like:n Activated sludge treatment such as conventional ASP or sequencing batch reactorn Sludge holding tanksn Equalization tanksn Pump station mixingn Grit chamber mixingn Chlorination basinsn Paper pulp chestsn Quenching tanksFlygt s wide array of reli-able, trouble-free mixing equipment includes.

3 N Flygt low-speed mixersn Flygt compact mixersn Flygt top-entry agitatorsn Flygt jet mixersn Flygt hydroejectorsOur comprehensive mixing portfolioAdvantages of Flygt compact mixersn High EFFICIENCY and reliabilityn Space-saving installationn Easy handling of highly fibrous materialsn Few, easy-to-service componentsn Durable design n Low total cost of ownership 2 Class H stator motor for long service Seal for zero for high reliabilityFor decades, we have been at the cutting edge of mixer research and development. Flygt compact mixer components contribute to RELIABLE opera-tion, reduced energy costs and efficient , robust direct-drive motorActive Seal for zero leakageThe Flygt Plug-in seal features the Active Seal system for zero leakage into the stator housing.

4 Laser-cut grooves on the inner seal faces, act as a micro-pump to force any liquid present on the drive-unit back to the buffer fluid side. The seal housing with barrier fluid helps lubricate and cool the seal, ensuring efficient heat transfer even when run-ning dry. Optional jet ring for increased mixing power kW02453167 Motor EFFICIENCY %4650 LSPM4650and up to 20% on energy compared to conventional induction housingThe large oil volume ensures smooth operation and long service intervals between refills. To make ser-vice easy, the oil plugs allow refill without removing the propeller. Optional LSPM motor for additional energy permanent magnet motorThe optional line-start permanent magnet (LSPM) motor for the Flygt 4650 compact mixer combines Our squirrel-cage induction motor is manufactured at our premises for durability and de-pendability.

5 Stator windings are trickle impregnated in resin and rated at Class H 180 C (355 F) for excellent resistance to overheat-ing and long service EFFICIENCY of a synchronous permanent magnet motor with the direct on-line starting of an induction motor. This saves on current-related costs, such as for cables and power supplies, Non-clogging, fiber-handling hydraulicsFlygt compact mixers feature an ef-ficient hydraulic design with few, easy-to-service components, which contributes to reli-able, trouble-free operation. Engineered to generate maxi-mum thrust with minimal use of energy, the propeller blades with their backswept design allow highly fibrous material to pass through. Wide-hub design deflects fibrous ring for higher efficiencyWith the optional jet ring, it is pos-sible to achieve an increase in mixer ef-ficiency by up to 15% in water and even higher in viscous media, while further reducing energy consumption.

6 Non-clogging hydraulics3 DESIGND ependability starts with attention to detailJet ringOptional jet ring increases hydraulic EFFICIENCY thereby reducing power consumption. Oil housing Large barrier fluid volume lubricates and cools the seal and thereby prolongs ser-vice All external parts manu-factured for excellent corrosion-resistance. Major parts in stainless entry Compressible bush-ing and strain relief on the cable prevent leakage into the motor, providing a RELIABLE seal with the Active Seal systemOffers increased sealing reliability and zero leakage into the motor, thereby reduc-ing the risk of bearing and stator with differ-ent blade angles, thin double-curved propel-ler optimizes mixing EFFICIENCY .

7 Wide-hub design deflects fibrous supports the shaft by means of one main bearing at the pro-peller end and a double bearing at the rear sensors em-bedded in the stator windings prevent over-heating. Leakage sen-sors are available as High-performance, squirrel-cage induction Class H motor provides thermal overload pro-tection and extra long service installationFlygt installation equipment is rigid enough to withstand the weight and reaction forces exerted by the mixer throughout its operating life. It is also robust and easy to work with. Guide bar systems for any tankTo help withstand fatigue from strongly fluctuating forces within the tank, Flygt compact mixers are usu-ally installed along rigid guide bars at appropriate depths for optimal mixing EFFICIENCY .

8 Used togeth-er with our lifting equipment, guide bar systems enable easy access for inspection and , convenient lifting equipment Raising and lowering Flygt compact mixers with our lifting equipment is as easy and convenient as it is safe. The CE-approved lifting davit is mounted in a holder at its lower end, which enables easy turning of the davit. To reduce investment cost, one davit can be used for several compact mixer portfolio includes eight dif-ferent sizes of direct drive mixers. Using stan-dardized materials and components, the modular design, which includes a series of blade angles for each model, provides a comprehensive range of mixer of installationFacts and figuresA broad range of compact mixersTECHNICAL DATAF lygt Mixer Model4630462046404650468046604670 Thrust [N]1002005001,0002,0005,00010,0004610 50 Guide bar mountingThe mixer is low-ered or raised along a guide bar located on the tank wall.

9 Floor mountingAffixes to a stand on the bottom; often used in shal-low tanks and mounting Mounts on a can-tilever bar, which is fixed to the tank mountingSecurely affixes to an adapter flange, which is mounted in the tank inspection LSPMP ower, kW 50 Hz 60 Hz (hp) (1. 2) ( ) ( ) ( ) ( ) ( )7. 58 . 2 (11. 0) 10 11. 2 (15 . 0) 13 ( ) ( ) 25 ( ) ( ) 7. 0 8 . 2 (11. 0)Thrust range 50 Hz, N 60 Hz, N100 200100 100 300 100 300 200 500 300 500 200 800 300 800800 1300120 0 800 1900120 0 150 0800 22001200 2300 800 28001200 3100 1400 38002000 38001400 53002000 5500 1400 64002000 7000 900 14001200 1600 900 20001200 2400 Propeller diam, m (in) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )

10 5 TECHNICAL DATAO ptions Vortex protection shieldCast iron propellerExtended jet ringSUBCAB Heavy-duty submersible rubber ScreenedHeavy-duty submersible rubber cable for use with VFD and to limit electromagnetic cablesWithstand high temperatures, high voltage and chemical sensorsAutomatically detect, together with external moni-toring equipment, any leakage in stator and oil jet ringFor improved motor cooling in viscous MiniCAS supervisionProvides quick and easy equipment protection by monitoring thermal overload switches and leakage versions For use in potentially explosive or flammable chromium cast iron propellerWithstands severe abrasion resulting from mixing hard mineral carbide (RSiC) seal Provides excellent abrasion resistance and superior resistance against acid and chloride protection shield Prevents air vortices from being drawn from the surface into the mixer propeller to maintain opti-mal performance.


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