Replacement Parts for NAVISTAR - Interstate McBee

1 Interstate - McBee , LLC 5300 Lakeside Avenue Cleveland, Ohio 44114-3996 Toll Free: 1-800-321-4234 Fax: E-mail: original manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and do not imply that any part listed is the product of this manufacturer. HEUI is a Registered Trademark of Caterpillar, Inc. International/ NAVISTAR is a Registered Trademark of the International Truck and Engine Corporation. MaxxForce is a Registered Trademark of the International Truck and Engine Corporation. Replacement Parts forNAVISTAR / INTERNATIONAL ENGINE DT360 / DT408 / DT466 / I530 466E / 570E / Maxxforce DT, 9 & 10 2 Interstate - McBee , LLC 5300 Lakeside Avenue Cleveland, Ohio 44114-3996 Toll Free: 1-800-321-4234 Fax: E-mail: INDEX Engine Identification.

2 3 Engine Kit Quick Reference ..4-6DT360 / DTA360 ..7-9DT466 / DTA466 A/B/C Models in New Generation ..10-14DT408 / DT466P / I530P New Generation PLN Models ..15-18DT466E / I530 New Generation Electronic <2000000 ESN ..19-23DT466E / 570E Model Year 2004-2006 >2000000 ESN ..24-26 MaxxForce DT, 9 & 10 Model Year 2007-2009 >3000000 ESN ..27-29 HEUI Injectors ..30-32 Warranty Policy ..33-343 All of the above models are inline six cylinder diesel engines built on a common platform. The different displacements produced are achieved by bore and stroke location:The complete engine serial number (ESN) is stamped on a pad on the side of the cylinder block. For units built prior to model year 2000 the location is on the left hand side of the block just below the cylinder head to cylinder block parting line. For model year 2000 and newer units the serial location was moved to the right side of the cylinder block between the oil cooler and top of the Label:The emission label is located on top of the rocker cover or intake manifold.

3 The engine model, model year, horsepower rating and torque rating can be obtained from this label. This information is required to determine the correct components for most units built post 1993. BASIC ENGINE IDENTIFICATIONE xample ESN - 466HM2U2101948466HM2U2101948 Engine ModelConfigurationApplicationOriginUnit #360 = A modelB = Turbo JWACA2 = ServiceU = USA361 = B model362 = C modelD = Natural Aspirated M2 = Truck408G = Turbo Air to Air466 = A modelH = HEUI467 = B model468 = C modelT = Turbo469 = 1st New Generation ESN 850654 9/27/93470 = 2nd New Generation ESN 1194039 MY 2000 " bore 466H = MY 2004-2006 (Beginning ESN 2000000)466H = MY 2007-2009 (Beginning ESN 3000000)530 = A model531 = B model570H = MY 2004-2006 (Beginning ESN 2000000)570H = MY 2007-2009 (Beginning ESN 3000000)4 ENGINE KIT QUICK REFERENCEIN-FRAME KIT MATRIX ESN PREFIXMODELUNIT #YEARHP RATINGTORQUEIN-FRAME KIT360/361/362DT 36039375 & above1988 - 1991 AllAllM-1817253C96408DT408850654 & above1993-1994 AllAllM-1826322C97466/467/468DT466439618 & below1978-1984 AllAllMCIF466-4-EDT466439619 & above1984-1993 AllAllMCIF466-4-L466/467/468DT466439618 & below1978-1984 AllAllM-1825442C92DT466439619 & above1984-1993 AllAllM-1825443C92469 GDT466P850654 to 8883401993-1994 AllAllM-1830063C96469 GDT466P888341 & above1995-1997175ST430@1700M-1850011C921 90ST485@1700195HT520@1500210ST605@170021 0HT605@1500230ST605@1700469 GDT466P888341 & above1995-1997230HT660@1500M-7083124C912 50HT660@1500469 HDT466E933834 to 11940381995-1999175ST430@1500M-1841391C9 4190ST485@1500195HT520@1450210ST520@1500 469 HDT466E933834 to

4 11269481995-1998210HT605@1450M-1833446C9 7230ST605@1500230HT660@1450250HT660@1450 469 HDT466E1126949 to 11940381999230HT660@1450M-1830566C98250H T660@1450470DT466E1194039 to MY 20042000-2003175ST460@1400M-1888653C9519 5ST520@1400195HT560@1400215ST540@1400215 ST560@1400215HT620@1400470DT466E1194039 to MY 20042000-2003230ST620@1400M-1889992C9423 0HT660@1400250ST660@1400250HT800@1400ST = Standard Torque HT = High Torque All manufacturer s names, numbers, symbols and descriptions are used for reference only and do not imply that any part listed is the product of these KIT QUICK REFERENCEIN-FRAME KIT MATRIX ESN PREFIXMODELUNIT #YEARHP RATINGTORQUEIN-FRAME KIT466 HDT466E2000000 to MY 2005 2004210ST520@1400M-1890946C94220ST540@14 00225ST560@1400225HT620@1400466 HDT466E2000000 to MY 20052004245ST620@1400M-1893952C93245HT66 0@1400255ST660@1400260HT800@1400285HT800 @ 2046901 to MY 20072005-2006210ST520@1400M-1897395C9222 0ST540@1400225ST560@ to MY 20072005-2006245ST620@1400M-1885597C9824 5HT660@1400255ST660@1400260HT800@1400285 HT800@1400300HT860@1400466 HMaxxforce DT3000000 to MY @1400M-1889238C98225560@1400225620@14002 30620@1400245620@1400466 HMaxxforce DT3000000 to MY @1400M-1889239C99260800@1400285800@14003 00860@1400466 HMaxxforce DTMY to @1400In

5 Development225560@1400225620@1400230620@ 1400466 HMaxxforce DTMY to @1400M-1889239C99255660@1400260800@14002 85800@1400300800@1400ST = Standard Torque HT = High Torque All manufacturer s names, numbers, symbols and descriptions are used for reference only and do not imply that any part listed is the product of these manufacturer s names, numbers, symbols and descriptions are used for reference only and do not imply that any part listed is the product of these KIT MATRIX ESN PREFIXMODELUNIT #YEARHP RATINGTORQUEIN-FRAME KIT466 HMaxxforce DT 3300000 & above 2010215560@1300In Development230620@1300230660@1300466 HMaxxforce DT 3300000 & above2010245660@1300M-1889893C97 In Development 260660@1300270860@1300280860@1300300860@ 1300530G530 PLN1993-1997 Below 300 AllM-1833447C97530G530 PLN915841 & above1993-1997300 AllM-1841285C96530 HDT530E1194038 & below1995-1999 Below 300 AllM-1836012C99530 HDT530E1194038 & below1995-1999300 & aboveAllM-7083126C91531 HDT530E1194039 to MY 20042000-6/2004275 & belowAllM-1876205C98531 HDT530E1194039 to MY 20042000-6/2004300 & aboveAllM-1894140C92570 HDT/HT5702000000 to MY 20072004-2006285 & aboveAllM-7081279C91570 HMaxxforce 9/103000000 to MY

6 20092007-2009300 & aboveAllM-1889280C97ST = Standard Torque HT = High Torque ENGINE KIT QUICK REFERENCE7DT360/DTA360IN-FRAME KIT part #QuantityDescription (Cylinder Kit)CommentM-1817253C961In-Frame Kit (M-1817250C92)ESN 39375 & above CYLINDER COMPONENTS part #QuantityDescriptionCommentM-1817250C926 Cylinder Kit %ESN 39375 & above M-1817178C26 Piston * % M-1809935C46 Cylinder Liner * M-1817251C916 Ring Set * M-1809914C16 Piston Pin * M-326751R112 Pin Retainer *M-1809935C4WS6 Cylinder Liner Kitw/ Liner O-ringsM-1809938C916 Liner Packing KitO-rings for one Cylinder Liner ENGINE BEARINGS part #QuantityDescriptionCommentM-1823863C916 Connecting Rod Bearing STDM-1823864C916 Connecting Rod Bearing .010"M-1823865C916 Connecting Rod Bearing .020"M-1823866C916 Connecting Rod Bearing.

7 030"M-1823859C911 Main Bearing Set STDM-1823860C911 Main Bearing Set .010"M-1823861C911 Main Bearing Set .020"M-1823862C911 Main Bearing Set .030"M-680117C31 Cam Bearing SetM-1810049C16 Connecting Rod BushingM-327185R911 Idler Bearing All manufacturer s names, numbers, symbols and descriptions are used for reference only and do not imply that any part listed is the product of these manufacturers. *Included in Cylinder Kit % Note: These must be used in full sets only8 All manufacturer s names, numbers, symbols and descriptions are used for reference only and do not imply that any part listed is the product of these HEAD COMPONENTS part #QuantityDescriptionCommentM-676687C46 Intake ValveM-671602C16 Intake Seat.

8 002" OS ODM-671604C16 Intake Seat .015" OS ODM-1810086C26 Exhaust ValveM-671599C26 Exhaust Seat .002" OS ODM-671601C26 Exhaust Seat .015" OS ODM-41339D24 Valve LockM-675439C112 Valve Guide ESN 72706 ( "L)M-1815264C112 Valve Guide ESN 72707 ( "L)M-682064C112 Valve SpringM-1811581C9112 Rotator Assembly (w/ Shield)ESN 72706 M-1824680C112 Rotator AssemblyESN 72707 M-681234C112 Rotator ShieldESN 72706 M-1815374C112 Valve Stem Seal ( Top Hat style)ESN 72707 M-675442C16 Injector SleeveM-1802340C112 Valve Lifter - Solid " OD CRANKSHAFT SEALS part #QuantityDescriptionCommentM-690437C951 Front Crankshaft Seal KitM-1809964C921 Rear Crankshaft Seal Kit GASKET SETS part #QuantityDescriptionCommentM-1817255C951 Upper Gasket SetM-1815668C951 Lower Gasket SetM-1817256C991 Overhaul Gasket Set Completew/ Crank SealsM-1813933C961 Front Cover Gasket SetM-675389C11 Rocker Cover GasketM-671825C41 Oil Pan GasketDT360/DTA3609 All manufacturer s names, numbers.

9 Symbols and descriptions are used for reference only and do not imply that any part listed is the product of these GASKET LISTING part #QuantityDescriptionCommentM-1810169C21 Exhaust Manifold GasketM-1810510C31 Front Cover GasketM-675812C21 Front End Plate GasketESN 54458M-1813962C11 Front End Plate GasketESN 54459M-675609C11 Injection Pump GasketM-675477C16 Injector Nozzle GasketStanadyneM-682199C21 Intake Manifold GasketM-675513C12 Oil Cooler GasketM-671825C41 Oil Pan GasketM-59658D1 Oil Pan Drain GasketM-1802867C11 Oil Pickup Tube GasketESN 466776M-675389C11 Rocker Cover GasketM-677692C26 Rocker Cover GrommetM-670073C21 Turbocharger Mounting GasketM-253660R21 Turbocharger Oil Supply GasketM-670079C31 Turbocharger Oil Drain Gasket OIL COOLERPart #QuantityDescriptionCommentM-1810216C21 Cooler CartridgeM-675513C12 Mounting GasketM-252483R14 Seal RingOIL PUMPPart #QuantityDescriptionCommentM-1802666C921 Rotor Set ( " thick)ESN < 466775 THERMOSTAT part #QuantityDescriptionCommentM-1801191C911 Thermostat Kit 180 Includes Seal & Gasket WATER PUMP part #QuantityDescriptionCommentM-685155C951 Water Pump Prior to 10/916 Bolt Fan DriveM-1815538C911 Water Pump 10/91 and laterScrew-on Fan Drive 10 All manufacturer s names, numbers, symbols and descriptions are used for reference only and do not imply that any part listed is the product of these A/B/C TO NEW GENERATION IN-FRAME KITS part #QuantityDescription (Cylinder Kit)CommentM-1825442C921In-Frame Kit (1817645C94)ESN 75000 to 439618M-1825443C921In-Frame Kit (1817645C94)ESN 436619 to 1st New GenerationMCIF466-4-E1In-Frame Kit (CK466-4) +ESN 75000 to 439618 MCIF466-4-L1In-Frame Kit (CK466-4)

10 +ESN 436619 to 1st New Generation OVERHAUL KITS part #QuantityDescription (Cylinder Kit)CommentMCOH7520E1 Overhaul Kit (1817645C94)ESN 75000 to 439618 MCOH7520L1 Overhaul Kit (1817645C94)ESN 439619 to 1st New GenerationMCOH466-4-E1 Overhaul Kit (CK466-4) +ESN 75000 to 439618 MCOH466-4-L1 Overhaul Kit (CK466-4) + ESN 439619 to 1st New Generation CYLINDER COMPONENTS part #QuantityDescriptionCommentM-CK466-46 Cylinder Kit %ESN 75000 to 1st New Generation M-MCB466-46 4-Ring Piston * % M-RS466-46 Ring Set * M-670675C16 Piston Pin * M-326874R112 Pin Retainer * M-1810504C26 Cylinder Liner M-680086C16 Liner Packing Kit *O-rings for one Cylinder LinerM-1817645C946 Cylinder Kit %ESN 75000 to 1st New Generation M-1817520C26 Piston * % M-1817247C916 Ring Set * M-670675C16 Piston Pin * M-326874R112 Pin Retainer * M-1810504C26 Cylinder Liner * M-680086C16 Liner Packing Kit * O-rings for one Cylinder Liner M-675774C218 Liner O-rings* Included in Cylinder Kit