Rexroth Ecodrive CS Drive Controllers …

1 296553 Edition 01 Rexroth Ecodrive CsDrive ControllersMGP 01 VRST roubleshooting GuideIndustrialHydraulicsElectric Drivesand ControlsLinear Motion andAssembly TechnologiesPneumaticsServiceAutomationM obileHydraulicsAbout this DocumentationEcodrive CsDOK-ECODR3-MGP-01 VRS**-WA01-EN-PRexroth Ecodrive CSDrive ControllersTroubleshooting guide : MGP01 VRSDOK-ECODR3-MGP-01 VRS**-WA01-EN-PBox 74-01V-ENBase: MGP-01 VRS120-1000-B357-01/ENThis document is designed to assist maintenance personnel in identifyingerrors with the machinery. help in understanding error messages help in finding the causes of errors describe the procedure for trouble shooting simplify the process of establishing contact with the RexrothCustomer service departmentDescriptionRelease DateNotesDOK-ECODR3-MGP-01 VRS**-WA01-EN-P First Release 2003 Bosch Rexroth AGCopying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden.

2 Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).The specified data is for product description purposes only and may notbe deemed to be guaranteed unless expressly confirmed in the rights are reserved with respect to the content of this documentationand the availability of the Rexroth 2 D-97816 Lohr a. MainTelephone +49 (0)93 52/40-0 Tx 68 94 21 Fax +49 (0)93 52/40-48 85 EDY1 (ah/bb/hp)This document has been printed on chlorine-free bleached of DocumentationDocument TypecodeInternal File ReferencePurpose of DocumentationRecord of RevisionsCopyrightValidityPublished byNoteEcodrive CsAbout this DocumentationDOK-ECODR3-MGP-01 VRS**-WA01-EN-PSummary of Documentation - OverviewOrder designation:DOK-ECODR3-MGP-01 VRS**-FK01-EN-POrder designation:DOK-ECODR3-MGP-01 VRS**-PA01-EN-POrder designation:DOK-ECODR3-MGP-01 VRS**-WA01-EN-POrder designation:DOK-ECODR3-**-**VRS**-FV01-E N-PFunctional Description:Description of all implemented Functionbased on SERCOS-ParametersParameter Description.

3 A description of all parametersused in the firmwareTroubleshooting guide :-Explanation of the diagnostic states-How to proceed when eliminating faultsFirmware Version Notes:Description of new and changed functionsin terms of the derivatives:FWA-ECODR3-MGP-01 VRS-MSOrder designationDOK-ECODR3-MGP-01 VRS**-7401-EN-P(6-:),)04CD: DRIVEHELPC ollection of Windows help systems whichcontains documentation on firmware typesOrder designation:DOK-GENERL-DRIVEHELP**-GExx- MS-D0600 About this DocumentationEcodrive CsDOK-ECODR3-MGP-01 VRS**-WA01-EN-PNotesEcodrive CsContents IDOK-ECODR3-MGP-01 VRS**-WA01-EN-PContents1 Diagnostic Message Descriptions1-1 Overview of the Diagnostic Message Descriptions ..1-1 Diagnostic Message 1-1 Construction of a Diagnostic Message .. 1-22 Important Directions for Use.

4 2-1 Introduction .. 2-1 Inappropriate Use .. 2-23 Safety Instructions for Electric Drives and by Improper Use .. Information .. Against Contact with Electrical Parts .. Against Electric Shock by Protective Low Voltage (PELV).. Against Dangerous Against Magnetic and Electromagnetic Fields During Operation and Mounting .. Against Contact with Hot Parts .. Protection During Handling and Mounting .. Battery Protection Against Pressurized Systems ..3-114 Description of Diagnostic Messages and Diagnostic Messages .. 4-1F205 Cam shaft invalid .. 4-2 Switching to uninitialized operation 4-2F208 UL The motor type has changed.. 4-2F209 PL Load parameter default 4-3F218 Amplifier overtemperature 4-3F219 Motor overtemperature 4-4F220 Braking resistor overload shutdown.

5 4-4F223 Error during initialisation of the parking 4-5F224 Maximum braking time exceeded .. 4-5F226 Undervoltage in power section .. 4-6F228 Excessive deviation ..4-6II ContentsEcodrive CsDOK-ECODR3-MGP-01 VRS**-WA01-EN-PF237 Excessive position command difference .. 4-6F248 Low battery 4-7F250 Overflow of target position preset 4-8F253 Incr. encoder emulator: pulse frequency too high .. 4-8F260 Command current limit 4-8F262 External short at status outputs .. 4-9F267 Erroneous internal hardware synchronization .. 4-9F269 Error during release of the motor holding brake .. 4-9F276 Absolute encoder out of allowed window .. 4-10F277 Current measurement trim wrong .. 4-10F281 Mains fault .. 4-10F401 Double MST failure shutdown .. 4-11F402 Double MDT failure shutdown.

6 4-11F403 Invalid communication phase 4-12F404 Error during phase progression .. 4-12F405 Error during phase regression .. 4-12F406 Phase switching without ready 4-12F407 Error during initialization of master 4-13F408 Fatal error of the interface card .. 4-13F409 Bus failure .. 4-13F410 Synchronization with field bus impossible .. 4-14F434 Emergency-Stop .. 4-14F629 Positive travel limit exceeded .. 4-14F630 Negative travel limit 4-15F634 Emergency-Stop .. 4-16F643 Positive travel limit switch detected .. 4-16F644 Negative travel limit switch detected .. 4-16F811 Commutation offset could not be 4-17F812 Motion range exceeded during commutation .. 4-17F818 Amplifier overtemperature 4-18F822 Encoder 1 failure: signal amplitude 4-18F825 Overvoltage in power section.

7 4-20F860 Overcurrent: short in power stage .. 4-20F870 +24 Volt DC Velocity loop 4-21F879 Velocity limit S-0-0091 exceeded .. Diagnostic Messages 4-23E225 Motor 4-24E226 Undervoltage in power section .. 4-24E247 Interpolation velocity = 4-24E248 Interpolation acceleration = 0 .. 4-25E249 Positioning velocity >= S-0-0091 .. 4-25E250 Amplifier overtemp. 4-26E251 Motor overtemp. prewarning .. 4-26E252 Braking resistor overload 4-26E253 Target position out of travel 4-27 Ecodrive CsContents IIIDOK-ECODR3-MGP-01 VRS**-WA01-EN-PE254 Not homed .. 4-27E255 Feedrate-override S-0-0108 = 0 .. 4-28E256 Torque limit = 4-28E257 Continuous current limit active .. 4-28E258 Selected process block is not programmed.. 4-29E259 Command velocity limit active.

8 4-29E260 Command Current limit active .. 4-29E261 Continuous current limit 4-30E263 Velocity command value > limit S-0-0091 .. 4-30E264 Target position out of num. range .. 4-30E269 Brake torque too 4-31E281 Mains fault .. 4-31E401 Error in the parameter 4-32E402 Error in the cyclic data channel .. 4-32E405 No data exchange possible via the field bus .. 4-32E408 Invalid addressing of MDT-data container A .. 4-32E409 Invalid addressing of AT-data container A .. 4-33E410 Slave not scanned or address 0 .. 4-33E825 Overvoltage in power 4-33E826 Undervoltage in power section .. 4-34E829 Positive position limit exceeded .. 4-34E830 Negative position limit exceeded .. 4-34E831 Position limit reached during jog .. 4-35E834 Emergency-Stop .. 4-35E835 Quick stop with probe detection is active.

9 4-35E843 Positive limit switch activated .. 4-36E844 Negative limit switch activated .. 4-36E881 Mains fault .. 4-365 Description of Diagnostic Messages , , and Diagnostic Messages , and 5-1B100 Command Release motor holding 5-2B101 Command not enabled .. 5-2B200 Brake check command .. 5-2B201 Brake check only with Drive enable .. 5-2B202 Error during abrasion of the 5-2B203 Brake torque too Communication phase 3 transition check .. 5-3C101 Invalid communication parameter (S-0-0021) .. 5-3C102 Limit error communication parameter (S-0-0021) .. 5-3C104 Config. IDN for MDT not configurable .. 5-4C105 Configurated length > max. length for MDT .. 5-4C106 Config. IDN for AT not configurable .. 5-4C107 Configurated length > max. length for AT .. 5-5C108 Time slot parameter > Sercos cycle 5-5C109 Position of data record in MDT (S-0-0009) even.

10 5-6IV ContentsEcodrive CsDOK-ECODR3-MGP-01 VRS**-WA01-EN-PC110 Length of MDT (S-0-0010) odd .. 5-6C111 ID9 + Record length - 1 > length MDT (S-0-0010) .. 5-6C112 TNcyc (S-0-0001) or TScyc (S-0-0002) 5-6C113 Relation TNcyc (S-0-0001) to TScyc (S-0-0002) 5-7C114 T4 > TScyc (S-0-0002) - T4min (S-0-0005) .. 5-7C115 T2 too 5-7C118 Order of MDT configuration wrong .. 5-8C200 Communication phase 4 transition check .. 5-8C201 Invalid parameter(s) (->S-0-0022).. 5-8C202 Parameter limit error (->S-0-0022) .. 5-8C203 Parameter calculation error (->S-0-0022) .. 5-9C204 Motor type P-0-4014 5-9C211 Invalid feedback data (->S-0-0022).. 5-9C212 Invalid amplifier data (->S-0-0022).. 5-10C213 Position data scaling 5-10C214 Velocity data scaling error .. 5-11C215 Acceleration data scaling 5-11C216 Torque/force data scaling error.