Rexroth IndraDrive M Drive Controllers Edition 01 …

1 Industrial electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth IndraDrive M. R911295014. Drive Controllers Edition 01. Power Sections Project Planning Manual About this Documentation IndraDrive M. Title IndraDrive M. Drive Controllers Power Sections Type of Documentation Project Planning Manual Document Typecode DOK-INDRV*-HMS+HMD**-PR01-EN-P. Internal File Reference Document number 120-2400-B302-01/EN. Record of Revisions Description Release Notes Date DOK-INDRV*-HMS+HMD**-PR01-EN-P project planning manual.

2 First Edition Copyright 2003 Bosch Rexroth AG. Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1). Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availability of the product.

3 Published by Bosch Rexroth AG. 2 D-97816 Lohr a. Main Telephone +49 (0)93 52/40-0 Tx 68 94 21 Fax +49 (0)93 52/40-48 85. Dept. EDY3/EDY1 (GB/US). Note This document has been printed on chlorine-free bleached paper. DOK-INDRV*-HMS+HMD**-PR01-EN-P. Rexroth IndraDrive M Contents I. Contents 1 Introduction 1-1. About this documentation .. 1-1. Purpose of documentation .. 1-1. Introducing the 1-2. Features and Fields of Appliction .. 1-2. Basic 1-3. Drive 1-4. Tests and Certifications .. 1-5. 2 Important Directions for Use 2-1. Appropriate Use .. 2-1. Introduction .. 2-1. Areas of Use and 2-2.

4 Inappropriate 2-2. 3 Safety Instructions for electric Drives and Controls 3-1. Introduction .. 3-1. 3-1. Hazards by Improper Use .. 3-2. General Information .. 3-3. Protection Against Contact with Electrical Parts .. 3-5. Protection Against electric Shock by Protective Low Voltage (PELV) .. 3-6. Protection Against Dangerous Movements .. 3-7. Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting .. 3-9. Protection Against Contact with Hot Parts .. 3-10. Protection During Handling and Mounting .. 3-10. Battery 3-11. Protection Against Pressurized Systems.

5 3-11. 4 Identifying and Checking the Delivered Components 4-1. Delivery of 4-1. Packaging .. 4-1. Accompanying Documents .. 4-1. Scope of Delivery .. 4-1. Overview .. 4-1. Checking the Delivered Components .. 4-1. Component 4-2. Device Types .. 4-3. DOK-INDRV*-HMS+HMD**-PR01-EN-P. II Contents Rexroth IndraDrive M. Type 4-3. 5 Transport and Storage 5-1. Transporting the Devices .. 5-1. Conditions .. 5-1. Storing the Devices .. 5-1. Conditions .. 5-1. In Case of Long Storage 5-1. 6 Mechanical Mounting 6-1. Mounting Conditions .. 6-1. Ambient and Operating Conditions .. 6-1. Duty 6-2.

6 Mechanical Technical 6-4. Dimensions .. 6-4. Weight .. 6-11. Installation Orientation .. 6-11. Arrangement of Components in the Control 6-12. Cooling and Cooling Units .. 6-14. Power Dissipation .. 6-14. Power Dissipation of Power 6-14. Mounting Cooling 6-21. 7 Electrical Installation 7-1. General Information .. 7-1. 10 rules for EMC-correct installation of drives .. 7-2. Electrical Data .. 7-4. Power Section ( , W0020) .. 7-4. Power Section ( 0070, ).. 7-6. Power Section ( 0210) .. 7-8. Control Voltage .. 7-10. Drive System - 7-11. Connecting Cables and 7-12. Complete Connection 7-12.

7 Connections on power 7-13. Control Voltage (+24 V, 0 V) .. 7-19. DC Bus (L+, L-) .. 7-20. X5, Motor Connection (1, 2, 3, Ground).. 7-21. Ground Connection, Power Supply Unit and Neighboring Device .. 7-25. X1, Bus 7-26. X6, Motor Temperature Monitoring and Motor Holding 7-27. XS1, Shield Connection .. 7-30. Touch Guard .. 7-31. 7-31. Mounting .. 7-32. DOK-INDRV*-HMS+HMD**-PR01-EN-P. Rexroth IndraDrive M Contents III. 8 Replacing Devices 8-1. General Information .. 8-1. How to Proceed When Replacing Devices .. 8-1. Replacing the Drive controller .. 8-1. Replacing the 8-2. Replacing 8-2.

8 Fault Report .. 8-4. 9 Disposal and Environmental Protection 9-1. Disposal .. 9-1. Products .. 9-1. Packaging 9-1. Environmental Protection .. 9-1. No Release of Hazardous 9-1. Materials Contained in the 9-1. 9-2. 10 Appendix 10-1. 10-1. Shielding Plate for Shield Connection of the Motor 10-1. Connection of Supply Unit by Wires .. 10-11. Supply Unit to the Left of the Drive controller .. 10-11. Supply Unit to the Right of the Drive controller .. 10-12. Stacked Drive Controllers .. 10-13. Anticlockwise Cable 10-13. Clockwise Cable Routing .. 10-14. 11 Service & Support 11-1. Helpdesk.

9 11-1. 11-1. Internet .. 11-1. Vor der - Before contacting 11-1. Kundenbetreuungsstellen - Sales & Service Facilities .. 11-2. 12 Index 12-1. DOK-INDRV*-HMS+HMD**-PR01-EN-P. IV Contents Rexroth IndraDrive M. DOK-INDRV*-HMS+HMD**-PR01-EN-P. Rexroth IndraDrive M Introduction 1-1. 1 Introduction About this documentation Purpose of documentation This documentation describes planning the mechanical control cabinet construction planning the electrical control cabinet construction logistical handling of the equipment Note: Only the power section is described in this manual " Rexroth IndraDrive M, Drive Controllers : Power Sections, Project Planning Manual" (DOK-INDRV*-HMS+HMD**-PR**- EN-P; Part no.)

10 : 295014). Note: The control section is described in a separate document: " Rexroth IndraDrive , Drive Controllers : Control Sections, Project Planning Manual" (DOK-INDRV*-CSH**-PR**- EN-P; Part no.: 295012). DOK-INDRV*-HMS+HMD**-PR01-EN-P. 1-2 Introduction Rexroth IndraDrive M. Introducing the Devices Features and Fields of Appliction The intelligent digital Drive controller is the high performance solution with high functionality for single-axis and multiple-axis Drive and control tasks. The Drive controller can be used for carrying out a large number of Drive tasks in the most varied applications.