Robotic and CNC Deburring Tools

1 Robotic and CNC Deburring ToolsProduct DescriptionATI s line of Radially-Compliant (RC) Deburring Tools , alsoknown as FlexdeburrTM, are robust, high-speed and light-weight air turbine-driven Deburring units for deburringaluminum, plastic, steel, etc. with a robot or CNC RC Deburring tool is especially suited for removal ofparting lines and flash from parts. However, its flexibledesign allows it to be used in a wide variety of RC s pneumatically-controlled, articulated design allowsthe cutting bit to follow the part profile and compensate forsurface irregularities, allowing high feed rates with uniformquality in any orientation. The tool also requires no oil,allowing clean exhaust air to be vented directly into the is supported by air pressure applied to theshaft of the unit and is used to perform consistentdeburring on irregular part patterns. The motor s internalgovernor maintains high spindle speeds for optimumsurface finish.

2 The Tools offer up to 9 mm of RC Deburring tool also utilizes standard industrialtungsten-carbide bits, which allows for adaptation tochanging assembly lines and part for removal of parting lines and flash: RCDeburring Tools are particularly adept at flash and partingline removal and can also perform edge Deburring . The RCDeburring tool s flexible design allows the tool to perform avariety of Deburring turbine motor:Quiet air motor (less than 70 dbA)utilizes clean air (no oil). Exhaust air can be vented toatmosphere without design: Patent #s 6,974,286 and 7,137,763 B2with other patents pending. Radial compliance:The radial motion of the RC spindle andcutter allows fast and simple programming of the mounting options:The RC Deburring tool can bemounted to a robot, bench, or fixture from the side or rear. Industry-standard tungsten-carbide bits: The colletsystem allows the user to select from a wide variety ofstandard industrial cutter profiles to fit their chattering and vibration: The compliance unitsupports the tool to provide stiffness for the cutter, yetallows motion in response to the part profile.

3 Radialcompliance allows the unit to perform where otherdeburring Tools have VISIT FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELSRADIALLY-COMPLIANT Deburring TOOLSA variety of Radially-Compliant Deburring Tools are to right: RC-151, RC-660, RC-300/340, and Radially-Compliant Deburring Tools have a patented designwhich provides radial compliance throughout 360 degrees ofmovement via internal pneumatic pistons which center thespindle during Compliant Deburring ToolsThe RS-151 and RS-340 Radial, Single-AxisCompliant Deburring Tools allow a single axis ofpivoting motion. The spindle and cutter pivot in oneplane about a single-axis, providing great stiffness inthe direction of motion while the cutter is free topivot and follow the part profile for unprecedentedsurface finishes. Single-Axis Deburring Tools offer upto 5 mm of compliance and can utilize a variety ofRC Deburring MODEL SPECIFICATIONSS pecificationRC-151RS-151RC-300RC-340RS-3 40RC-660RC-340-CNC*1 Single-axis of compliance 2 When supplied 20-60 psi ( - bar) 3 When supplied 5-60 psi ( - bar) 4 When supplied 10-60 psi ( bar)5 Dry filtered air 6 Alternate air connections available, contact ATI 7 Accessories available: Bench mounting plate, Rear interface plate*For more information on CNC models, go to page 9 **Visit for current specifications Weight (without mounts) lb( kg)( kg)( kg)( kg)( kg)( kg)( kg)Compliance Travel in in1 in in in1 in in@ collet ( 5 mm)( 5 mm)1( 8 mm)( 8 mm)( 5 mm)1( 9 mm)( 8 mm)Compliance Travel in in in in in.

4 175 in inRecommended( mm)( mm)( 4 mm)( 4 mm)( 4 mm)( mm)( 4 mm)Compliance lbf3 See ATI website** lbf3(Pneumatically Variable)( N)2( N)2( N)3( N)3( N)4( N)3 Idle Speed65,000 rpm65,000 rpm30,000 rpm40,000 rpm40,000 rpm40,000 rpm40,000 rpmAir Consumption5(idle) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s)(stall) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s) cfm ( l/s)Air Connections6(spindle)1/8 NPT1/8 NPT 3/8 Tube 3/8 Tube 3/8 Tube 1/2 TubeSingle line thru(compliance)1/8 NPT1/8 NPT 5/32 Tube 5/32 Tube 5/32 Tube 5/32 Tubespindle or 1/8 NPTC ollet 1/8 standard 1/8 standard 1/4 standard 1/4 standard 1/4 standard 1/4 standard 1/4 standard (3 mm opt.)(3 mm opt.)(others avail.)(others avail.)(others avail.)(others avail.)(others avail.)Power150 W @ 150 W @ 300 W @ 340 W @340 W @660 W @340 W @65,000 rpm65,000 rpm30,000 rpm40,000 rpm40,000 rpm40,000 rpm40,000 rpmMounting FeatureSide & Rear Side & Rear Side & Rear Side & Rear Side & Rear Side & Rear 3/4 [19 mm] Patterns 7 Patterns 7 Patterns 7 Patterns 7 Patterns 7 Patterns 7 Weldon ShankVISIT FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS3 The flexibility and consistency of the RC Deburring tool will allow us to design more efficient cells with a smallerfootprint.

5 Also, the system s robot is quicker and easier to train (program) with a more forgiving finishing tool . Charlie YoungSales ManagerAcme Manufacturing CompanyCutting tool Holding Systems (Collets)All Flexdeburr products utilize removable collets togrip customer-supplied cutting Tools . Different colletdiameters may be substituted to retain numerouscutter shank diameters. The collet retaining nut isloosened to open the collet allowing cutting Tools tobe removed and inserted. Once the tool is set to thedesired depth, spanner wrenches are used to tightenthe collet nut causing the collet to collapse and securethe cutting tool . The air motor design does not allowthe installation of quick-change or drawbar (RC and RS) Deburring ToolsThe standard tool holding system for Flexdeburrproducts is an economical, proprietary, single-anglecollet design utilizing three gripping fingers. This issuitable for most applications where industry-standard shank diameter cutting Tools are used andrunout tolerances of up to [ mm] areacceptable.

6 Special sizes are available uponrequest, but require custom Number RC-C-12142 RC-C-12149RC-C-12442RC-C-12443RC-C-12444 RC-C-12445RC-C-12446 Description 3 mm collet 1/8 collet 3 mm collet 1/8 collet 3/16 collet 6 mm collet 1/4 colletFits ModelRC-151, RS-151RC-151, RS-151RC-300, RC-340, RS-340,RC-300, RC-340, RS-340,RC-300, RC-340, RS-340,RC-300, RC-340, RS-340,RC-300, RC-340, RS-340,RC-340 CNC, RC-660RC-340 CNC, RC-660RC-340 CNC, RC-660RC-340 CNC, RC-660RC-340 CNC, RC-660 RC Collets4 VISIT FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELSRC Deburring ACCESSORIESPart Number9150-FFR-909150-PPR-609150-GA-60 DescriptionCoalescing Filter/Regulator AssemblyPrecision Regulator Assembly60 psi gauge for setting compliance(for air motor)(for compliance)(for use with the CNC Flexdeburr model only)RC AccessoriesPart NumberRC-B-24033RC-B-24061RC-B-24063RC-B -24065RC-B-24645RC-B-24862 Part NumberRC-B-26408RC-B-17203RC-B-17903RC-B -18053RC-B-73003 DescriptionCut FVK, Cylindrical Double cut,Flame Double cut, Cone Double Cut,Fiberglass Router,1/4 Burr Dia.

7 , 1/8 Burr Dia., 1/8 Burr Dia.,1/8 Burr Dia.,1/8 Burr Dia.,5/8 Burr Length,9/16 Burr Length, 1/4 Burr Length, 9/16 Burr Length,1/2 Burr Length,1/4 Shank 1/8 Shank 1/8 Shank 1/8 Shank 1/8 Shank ApplicationFor trimming and contourFor hardened and toughFor universal use, for For hardened and toughFor fiberglass and milling of all glass and fiber-materials, super alloys, andferrous and non-ferrousmaterials, super alloys, andnon-metallic reinforced plastic. High feed , and Burrs** In stock. Additional off-the-shelf burrs cut,Standard cut, Diamond Cut,Aluminum Cut,Aluminum Cut,Alt. Diamond Cut,1/4 Burr Dia., 3/8 Burr Dia., 3/8 Burr Dia.,3/8 Burr Dia.,3/8 Burr Dia., 1/4 Burr Dia.,5/8 Burr Length, 3/4 Burr Length, 3/4 Burr Length,3/4 Burr Length,5/8 Burr Length, 3/4 Burr Length,1/4 Shank 1/4 Shank 1/4 Shank 1/4 Shank 1/4 Shank 1/4 Shank ApplicationFor hardened and For Deburring , For hardened and For Deburring of castFor Deburring of castFor metal or materials, superbeveling, chamfering.

8 Tough materials. aluminum and thermo-aluminum andWeld removal,alloys, and fiber-Long cutting capacityplastics. No finishing,reinforced standard the burr to order Radially-Compliant Deburring Tools9150-R ---Note:Inch Flexdeburr units are orange and metric are black for quick visual = Standard (Inch) Collet and Air Ports E= Metric Collet and Air PortsBlank= Standard Collet System 151, 300, 340 or 660= Motor Power (Watts)C = Radial Compliance (360 degrees)S= Single-axis ComplianceDesignates the Deburring Product SeriesPart Number9005-50-10549005-50-10059005-50-10 039005-50-10299005-50-1028 DescriptionBench MountBlank RearMountBench MountBench MountBlank RearMountAdapter KitAdapter KitAdapter KitAdapter KitAdapter KitFits ModelRC-151, RS-151RC-151, RS-151, RC-300, RC-300, RC-340, RS-340RC-660 onlyRC-660 onlyRC-340, RS-340 AXIALLY-COMPLIANT FINISHING TOOLSP roduct DescriptionATI's Axially-Compliant Material Finishing tool , also known asVersaFinishTM, is a robust, low-speed, high-torque air tool with anaxially floating spindle, suitable for a multitude of Robotic andautomated material finishing operations on aluminum, plastic,steel, rotating spindle is equipped with a 3/8 chuck for holdingcustomer-supplied Tools .

9 These may include, but are not limitedto, abrasive brushes, wire brushes, sanding disks, polishingpoints, and chamfering Tools . While spinning at low speeds, thecustomer's tool is pushed against the workpiece using anadjustable air supply to control the contact force. This constantpneumatic force allows the spindle to respond axially to changesin part profile. The force control system provides very highstiffness in the path direction and a low stiffness in the contactforce sensing devices are available to detect the position ofthe spindle and monitor its speed for process development. Thefloating head design reacts quickly to any variances in partposition or robot path. As a result, robot programming time canbe reduced by up to 75 percent. FeaturesReliable vane motor: Robust vane-type air motor with gearreduction designed with rugged components providesexceptional performance:Vane motors increase their torquein response to loads introduced in finishing.

10 Floating axial compliance:Remotely-adjusted air pressurecontrols and maintains constant axial force on the floatingspindle. The axially-compliant motion of the spindle allows thecustomer's tool to compensate for deviations in the part profilealong the robot path, compensate for tool wear, and provideconstant contact force with the workpiece. Mounting options:The VersaFinish is provided with amounting pattern on the side of its housing. Adapter plates mayeasily be customized for Robotic , bench, or fixture mounting. Simple tool holder:The VersaFinish is supplied with a simplekey-actuated 3/8 chuck for holding common media. The spindleis threaded to allow replacement of the chuck with customer-supplied or custom-manufactured media teaching:The axial motion of the spindle allows fast andsimple programming of the robot. This movement alsocompensates for changes in part tolerances, part misalignment, tool wear, and robot path variation.