ROLLER PUMPS Form L-0100R - HYPRO PUMP

1 4- ROLLER PUMPSERIES 12006- ROLLER PUMPSERIES Rate: ..62 gpmMax. Pressure: ..150 psi :..1000 rpmPorts: ..1-1/2" NPT Inlet & OutletShaft: ..15/16" Dia. (Solid)Continuous psiIntermittent Rate: ..74 gpmMax. Pressure: ..150 psi :..800 rpmPorts: ..1-1/2" NPT Inlet & OutletShaft: ..1" Dia. (Solid)Continuous psiIntermittent psi5- ROLLER PUMPMax. Flow Rate: ..45 gpmMax. Pressure:.. 200 psi :..1000 rpmPorts:..1" NPT Inlet & " Hose Barb IncludedShaft:..15/16" Dia.(Solid)Continuous psiIntermittent psiSERIES 1700 Max. Flow Rate: .. :..200 psi :..800 rpmPorts: ..3/4" NPT Inlet & " Hose Barb IncludedShaft:..15/16" Dia. (Solid)Continuous psiIntermittent psi7- ROLLER PUMPSERIES 7700 SERIES 75608- ROLLER PUMPMax. Flow Rate: ..22 :..300 psi :..1000 rpmPorts: ..3/4" NPT Inlet & " Hose Barb IncludedShaft:..15/16" Dia. (Solid)Continuous psiIntermittent psiMax. Flow Rate: ..22 :..300 :..1200 rpmPorts: ..3/4" NPT Inlet & " Hose Barb IncludedShaft:..5/8" Dia. (Solid)Continuous Op.

2 100-150 psiIntermittent psiMax. Flow Rate: ..9 gpm (4001)7 gpm (4101) :..150 psiMax. RPM: ..1800 rpm (4001)2600 rpm (4101)Ports: ..3/4" NPT Inlet & OutletShaft: ..5/8" Dia. (Solid)1/2" Dia.(Hollow)Continuous psiIntermittent psi6- ROLLER PUMPSERIES 6500 SERIES 4001 & 41014- ROLLER PUMP iron, Ni-Resist or the new SilverCast body and rotor, 416stainless steel shaft, sealed factory-lubricated ballbearings, cartridge-type lip seals of Viton, Buna-N orleather, and versatile Super Rollers. (Super Rollers featurethe life of polypropylene and the chemical resistance ofnylon.) Rotation for all models is counterclockwise for easytractor PTO drive, except models 4001 and 4101 which areclockwise. PUMPS are available in reverse ROLLER PUMPS are designed for agricultural andindustrial spraying and transfer of a variety fluids. Theseinclude insecticides, herbicides, emulsives, aromaticsolvents, liquid fertilizers and many other liquids. Theeconomical rotary-action ROLLER principle requires no checkvalves while providing positive displacementcharacteristics with less friction and lower starting torquethan other PUMPS .

3 Construction features include a cast- ROLLER PUMPS OUTIN OUTIN Installation,Operation, Repair and Parts Manual10-04 DescriptionForm L-0100 RIt is permissible to mount the torque arm with the chain inthe down position. To do this, mount the arm to the pump inthe reverse not use the tension spring or : Do not attach torque arm to movable certain that the power source conforms to therequirements of your adequate protection in guarding around themoving parts such as the shaft and Disconnect power before Release all pressure within the system before servicingany Drain all liquids from the system before servicing Check all hoses for weak or worn condition before eachuse. Make certain that all connections are tight Periodically inspect the pump and the systemcomponents. Perform routine maintenance as required(see Maintenance section).14. Never operate a gasoline engine in an enclosed sure the area is well Use only pipe, hose and fittings rated for the maximumpsi rating of the Never use these PUMPS for pumping water or otherliquids for human or animal a Pressure Relief Device on the discharge sideof the Pump to prevent damage from pressurebuildup when the pump discharge is blocked orotherwise closed and the power source is : Never pump flammable or explosivefluids such as gasoline, fuel oil, kerosene, etc.

4 Neveruse in explosive atmospheres. The Pump should beused only with liquids compatible with the Pumpcomponent materials. Failure to follow this warningcan result in personal injury and/or propertydamage and will void the product pump acids ( acid fertilizer) with SuperRollers! When pumping acidic fertilizer, Hyprorecommends only the Silver Series castings and Teflonrollers, or use one of HYPRO 's poly centrifugal Never run the pump faster than maximumrecommended Never pump at pressures higher than the maximumrecommended Never pump liquids at temperatures higher than therecommended maximum temperatures (140 F / 60 C).engine for additional information. Read all safety informationbefore attempting to install or operate the manual will cover the installation of the basic driveconfigurations available for HYPRO ROLLER PUMPS . Consult therecommendations of the manufacturer of your motor orThe preferred method for mounting the torque arm andpump to a tractor is with the chains going up to providesupport for the pump (see Figure 1).

5 Attach the torque armto the pump with the long side of the arm on the inlet side ofthe pump for this type of tractors do nothave easy attachment points for securing the tension andtorque chains. It may be necessary to drill holes in thetractor's master shield to attach the is also acceptable to mount an angle iron on the mastershield to attach the chains. The chains should be attached tothe tractor as close to vertical as possible to avoid a bendingforce on the the pump and torque arm to the PTO shaft usinga HYPRO series 1320, 1321 or 1323 Attach the torque chain to the tractor frame with arm inhorizontal Attach the tensioning chain to the tractor frame whileapplying tension to the Safety InformationDrive Source InstallationTractor PTO InstallationFigure 6 Figure 7 Figure 5 Push the belt midway between the pulleys, check the deflection (d) and adjust:d = x L==Belt and pulley drive systems are typically used to reducepump speed.

6 For determining proper pulley sizes, use theformula below as a guideline and use A or B RPM FLOW (@ RATED SPEED)PUMP PULLEY RPMFLOW (DESIRED)MOTOR PULLEY : Use a 1725 RPM electric motor to drive a pump at 950 , a pulley diameter on the motor is inches. Thepump pulley diameter can be determined from the formulaabove:1725 PUMP PULLEY INCHES1725X INCHES = INCHES9501. Install pulley or bushing/sheave combination (SeeFigure 5) onto pump and motor shaft. Mount pump nextto the motor making sure pulleys are lined up properly(See Figure 6 for proper pump and motor orientation).Use a straight edge as to check for run-out and bent sure belts have proper tension belts too tight willcause bearing wear and belts too loose will causeslipping. (See Figure 7). rotation on the 4000 series ROLLER pump is gas-engine-rotation, opposite from the standard ROLLER Drive Installation6. A strainer should be installed in the suction line.

7 Cleanthe strainer as soon as it becomes attach an agitator or any restriction to abypass line of a pressure relief device becausesystem damage may 8 NOTE: Use only pipe, fittings, accessories, hose, for the maximum pressure rating of the Select adequate size drive unit to avoid unnecessary restrictions in the line such aselbows, check valves, and all extraneous curves using looped sections of tubing or pipe whichmight permit air to become Use pipe joint sealant on pipe threads to assurewatertight Selection of the right type and size of hose is vital togood performance. Be sure to hook up the lines to theproper ports on the use a good quality suction hose (one or twobraid reinforced hose to prevent collapse) of at leastthe same diameter as the inlet port of the pump. Ifthe suction (inlet) hose is more than four feet long,then use the next larger Make sure line strainer is free of debris.

8 If pump does notself-prime disconnect suction hose, fill with water andreconnect to liquid a squirt of oil into the portsof the pump will seal clearances and help of the PumpHypro ROLLER PUMPS are all carefully machined to closetolerance high pressure operation depends on care and maintenance will keep your pumpwear at a minimum and will keep it running smoothly andtrouble-free for a long : Never pump corrosive or abrasive liquids asthese will cause rapid wear or deterioration of body, rotor,shaft and seals in the pump should be used onlywith liquids compatible with pump component exceed maximum specified rpm and pressure. Neverrun pump to follow this warning will void theproduct the PumpTo help prime the pump keep the inlet or suction line asshort as possible with a minimum of bends, elbows sure all connections are tight and do not leakWhen direct driving HYPRO ROLLER PUMPS with flexiblecouplings make sure that the speed (rpm) of the gas engineor electric motor is within the maximum rated rpm of yourpump.

9 Also make sure that shaft rotation is correct betweenthe pump and the motor or gas engine (See Figure 8).1. Mount motor or engine into position on Lineup pump shaft with straight edge as shown inFigure 4 to assure they are aligned. Shim pump ifnecessary to match shaft height of engine or ends should not Mark exact position of pump on base remove andinstall coupling halves on both shafts. Place couplingcenter disc into one of the coupling pump, sliding coupling halves : No end thrust should be applied to pump whencoupling is Tighten pump mounting; then, tighten the set screws oneach Drive Flexible CouplingSystem InstallationOperation and MaintenanceFigure 9 Typical System InstallationBypass lineFigure 12 Figure 11 Figure 10 Standard CCW rotation to CW rotationStandard CCW rotation to CW rotationStandard CCW rotation to CW rotation7700). Note that slotsshould slant back fromrotation of 7- ROLLER rotorwith special slanted,wide ROLLER slots (SeriesSLANTED SLOT RotorSCOOPED RotorStandard NON-SCOOP Rotor1.

10 Determine the Rotor Type of your Pump by referring toexploded drawing on the parts list. The three types ofRotors are NON-SCOOP, SCOOPED, and Follow the steps listed in Repair Instructions fordisassembly of the your Pump has a NON-SCOOP Rotor (4001, 4101,6500, 7560) it can be reversed merely by turning theRotor/Shaft Assembly around intact (without changingthe position of the Rotor on the Shaft).Reassemble thePump with the driving end of Shaft out the EndplateSide of the Pump. (Standard Pump Rotors are drivenfrom the Body Side.) your Pump has a SCOOPED Rotor (1200, 1500,1700) or a SLANTED SLOT (7700) Rotor follow thefollowing steps for reversing the Shaft in the and remove the Rotor Set Press the Shaft out of the Reassemble the Shaft and Rotor with the drivingend of Shaft on the opposite side of the Rotor fromstandard Before installing the Rotor on the Shaft, be sure it ispositioned in the correct location on the Shaft(diameter of Shaft is slightly larger at Rotorposition).