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Rui Barbosa, 1020 - P.O. BOX 91 89219-901 - …

Rui Barbosa, 1020 - BOX 9189219-901 - Joinville - SC - BrazilPhone: +55 47 3441-2121 Fax: +55 47 3441-2780^COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePageMP01EH2000-0 40720 -021 - 98 This handbook on hermetic compressors is designed for those working in the refrigeration field,whom already know the basic techniques of domestic and commercial refrigeration, and air con-ditioning. It is intended to be a guide in the selection of Embraco Europe compressors and theircorrect INDEX1 TECHNICAL CATALOG GUIDE OF COMPRESSORS BULLETIN COMPONENT CATALOG HANDBOOK CATALOG 122 GENERAL RANGES 13 Table 1 Compressor Series - Application - 13 Table TORQUE CLASSIFICATION 14 Table 3 Electrical motor starting torque MOTOR TYPES 14 Table 4 Electrical motor & FREQUENCIES 15 Table 5 Voltages & ELECTRICAL COMPONENTS 16 Table 6 Electrical COOLING TYPES 16 Table 7 Cooling NAMEPLATES - IDENTIFICATION DATA 17 Figure 1 Metallic Nameplates (used up to 2001).

COMPRESSORS HANDBOOK GENERAL INDEX Doc. Code Emission Revision Date Page 03 (+ Table 35 Suggested tightening torques.....74

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Transcription of Rui Barbosa, 1020 - P.O. BOX 91 89219-901 - …

1 Rui Barbosa, 1020 - BOX 9189219-901 - Joinville - SC - BrazilPhone: +55 47 3441-2121 Fax: +55 47 3441-2780^COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePageMP01EH2000-0 40720 -021 - 98 This handbook on hermetic compressors is designed for those working in the refrigeration field,whom already know the basic techniques of domestic and commercial refrigeration, and air con-ditioning. It is intended to be a guide in the selection of Embraco Europe compressors and theircorrect INDEX1 TECHNICAL CATALOG GUIDE OF COMPRESSORS BULLETIN COMPONENT CATALOG HANDBOOK CATALOG 122 GENERAL RANGES 13 Table 1 Compressor Series - Application - 13 Table TORQUE CLASSIFICATION 14 Table 3 Electrical motor starting torque MOTOR TYPES 14 Table 4 Electrical motor & FREQUENCIES 15 Table 5 Voltages & ELECTRICAL COMPONENTS 16 Table 6 Electrical COOLING TYPES 16 Table 7 Cooling NAMEPLATES - IDENTIFICATION DATA 17 Figure 1 Metallic Nameplates (used up to 2001).

2 17 Figure 2 Adhesive Nameplates ..17 Figure 3 Series NB/NE - Adhesive Nameplates (used up to 2003) ..18 Figure 4 Series BP - Adhesive Nameplates (used up to 2004) ..18 Figure 5 Series EM - Adhesive Nameplates ..18 COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePage2 - 98 Figure 6aCompressor Model Identification Code .. 19 Figure 6bSeries EM - Compressor Model Identification Code .. 20 Figure 7 Compressor Bill of Materials Code .. 21 Figure 8 Manufacturing Date Code .. DIAGRAMS 22 Table 8 Wiring Wiring Diagram - EM Series - RSIR .. 24 Figure 9 RSIR Version terminal board with PTC starting device .. Wiring Diagram BP-NB Series RSIR-RSCR .. 24 Figure 10 RSIR and RSCR Standard Version .. Wiring Diagram BP-T-NB-NE Series (electrical components without terminal board) RSIR-CSIR .. 25 Figure 11 RSIR and CSIR standard version.

3 Wiring Diagram T Series (electrical component with terminal board) RSIR-CSIR .. 25 Figure 12 RSIR - CSIR terminal board version .. Wiring Diagram NB-NE Series (electrical component with terminal board) RSIR-CSIR .. 26 Figure 13 RSIR and CSIR terminal board version .. Wiring Diagram NB Series (electrical component with terminal board) RSIR-RSCR .. 26 Figure 14 RSIR and RSCR terminal board version with PTC starting device .. Wiring Diagram T-J Series PSC-CSR .. 27 Figure 15 PSC and CSR Versions .. Wiring Diagram NE-T-J Series CSR BOX .. 27 Figure 16 CSR BOX with internal or external overload protector .. Wiring Diagram T-J Series CSIR .. 28 Figure 17 Standard CSIR (with the relay 3CR or 3 ARR2) .. Wiring Diagram T-J Series CSIR BOX .. 28 Figure 18 CSIR BOX (with relay 3CR or 3 ARR2) .. Wiring Diagram J Series CSIR BOX.

4 29 Figure 19 CSIR BOX (with relay 3 ARR3 or AMF RVA) .. PHASE .. 29 Figure 20 Three Phase .. 293 COMPRESSOR SUPPLY INSULATION IP DEGREE OF PROTECTION 30 Table 9IP COMPRESSOR SHELL HYDROSTATIC STRENGTH 31 Table 10 Maximum level of residual 31MP01EH2000-040720 -02 COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePage3 - PRESSURISATION CHARGE 31 Table 11 Lubricant oils used in the QUANTITY OF LUBRICANT 32 Table 12 Minimum quantity of VERSIONS 33 Table 13 Special Version CARTON DISPOSABLE PACKAGE 34 Table 14 Characteristics of carton multiple 21 One Box + Shipping Skid ..34 Figure 22 Two Boxes + Shipping Skid .. Identification Marks ..35 Figure 23 Package WOOD PACKAGE 36 Table 15 Characteristics of returnable multiple wood 25 EM (120 compressors) ..36 Figure 26 EM (100 compressors).

5 37 Figure 27 NB (80 compressors) .. identification marks .. FOR ELECTRICAL COMPONENTS AND ACCESSORIES 38 Figure 28 Components packing label .. PACKAGE 39 Figure 29 Single Compressor Package ..395 HANDLING, TRANSPORTING AND by container ..40 Table 16 Load Characteristics for 20' by truck ..41 Table 17 Characteristics of load by COMPRESSOR POSITIONS DURING TRANSPORTATION 42 Table 18 Acceptable compressor position during 43 Table 19 Maximum height for multiple throwaway carton 20 Maximum height for multiple returnable -02 COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePage03 (+ INFORMATION ABOUT CORRECT COMPRESSOR INSTALLATION 45 &2035(6625 6(/(&7,21 45 0 LQLPXP HYDSRUDWLQJ WHPSHUDWXUH .. 45 5 HIULJHUDWLRQ FDSDFLW\ .. 45 5 HIULJHUDQW W\SH .. 45 $PELHQW WHPSHUDWXUH .. 45 2 SHUDWLQJ 9 ROWDJHV DQG )UHTXHQFLHV.)))

6 46 (OHFWULF PRWRU VWDUWLQJ WRUTXH .. 46 &RPSUHVVRU FRROLQJ W\SH .. 46 1 RLVH OHYHO .. 46 0D[LPXP FXUUHQW LQSXW .. 46 &2035(6625 813$&.,1* 46 35(3$5$7,21 2) 5()5,*(5$7,1* 6<67(0 &20321(176 47 5()5,*(5$17 86( *8,'( 48 *XLGH IRU WKH XVH RI 5 D .. 49 Tab le 2 1R134a Physical 49 Tab le 2 2R134a Ecological 49 *XLGH IRU WKH XVH RI 5 D .. 52 Tab le 2 3R600a Physical 52 Tab le 2 4R600a Ecological 52 *XLGH IRU WKH XVH RI 5 $ .. 54 Tab le 2 5R 404A Physical 54 Tab le 2 6R404A Ecological 54 *XLGH IRU WKH XVH RI 5 & .. 57 Tab le 2 7R407C Physical 57 Tab le 2 8R407C Ecological 57 *XLGH IRU WKH XVH RI 5 .. 60 Tab le 2 9R290 Physical 60 Tab le 3 0R290 Ecological 60 ),/7(5 '5<(5 62 Tab le 3 1 suggested Filter 62 Tab le 3 2 Inconvenient caused by moisture in the 62 &$3,//$5< 78%(6 63 Tab le 3 3 Choice of 63 $33/,&$7,21 2) 58%%(5 *5200(76 70 Figure 30 Rubber Grommets Assembling Process.)))))))))))]

7 70 Tab le 3 4 Rubber 71 Figure 31 Rubber Grommets .. 71 :(/',1* 2) &211(&7,21 78%(6 73 527$/2&. 9$/9(6 73 COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePage03 (+ Tab le 35 suggested tightening 32 Rotalock Valve ..74 Figure 33 Valve Position ..75 &2035(6625 &22/,1* 75 Tab le 36 Fan Coolers 9$&880 23(5$7,216 76 5()5,*(5$17 &+$5*( 76 Tab le 37 Maximum Refrigerant 5()5,*(5$17 /($.6 &21752/ 77 (/(&75,& 6833/< 77 RUNNING DATA AND COMPRESSOR CHECKING PROCEDURES 78 &2035(6625 5811,1* /,0,76 78 0D[LPXP WHPSHUDWXUH RI HOHFWULF PRWRU VWDWRU ZLQGLQJV ..78 'LVFKDUJH JDV PD[LPXP WHPSHUDWXUH ..79 'LVFKDUJH JDV PD[LPXP SUHVVXUHV ..79 Tab le 38 Discharge gas maximum 6 XFWLRQ JDV RYHUKHDWLQJ ..79 &RPSUHVVRU RSHUDWLQJ ILHOGV ..80 6 WDUW FRQGLWLRQV ..82 Tab le 39 Pressure limit 2LO FRROHU WHPSHUDWXUHV ..82 5 XQQLQJ WLPH.)))))))))))))]]]

8 83 &\FOLQJ ..83 &2035(6625 &21752/ 352&('85(6 83 7528%/(6+227,1* $1' 6(59,&( &+$57 83 Tab le 40 Troubleshooting and service (/(&75,& &,5&8,76 &21752/ 87 6 WDQGDUG YHUVLRQ 56,5 56&5 (0 6 HULHV ZLWK 37& VWDUWLQJ GHYLFH ..87 6 WDQGDUG YHUVLRQ 56,5 56&5 %3 6 HULHV ZLWK 37& VWDUWLQJ GHYLFH ..88 6 WDQGDUG YHUVLRQ 56,5 1% 1( 7 6 HULHV ZLWK HOHFWURPDJQHWLF FXUUHQW UHOD\ ..88 6 WDQGDUG YHUVLRQ &6,5 1% 1( 7 6 HULHV ZLWK HOHFWURPDJQHWLF FXUUHQW UHOD\ ..89 7 HUPLQDO ERDUG YHUVLRQ 56,5 1% 1( 7 6 HULHV ZLWK HOHFWURPDJQHWLF FXUUHQW UHOD\ ..90 7 HUPLQDO ERDUG YHUVLRQ &6,5 1% 1( 7 6 HULHV ZLWK HOHFWURPDJQHWLF FXUUHQW UHOD\ ..90 7 HUPLQDO ERDUG YHUVLRQ 56,5 DQG 56&5 1% 6 HULHV ZLWK 37& VWDUWLQJ GHYLFH ..91 6 WDQGDUG YHUVLRQ 36& 1( 7 - 6 HULHV ..92 6 WDQGDUG YHUVLRQV &65 1( 7 - 6 HULHV ZLWK SRWHQWLDO FXUUHQW UHOD\ ..92 6 WDQGDUG YHUVLRQV &6,5 DQG 7 DQG - 6 HULHV ZLWK FXUUHQW HOHFWURPDJQHWLF UHOD\.)))))))))))))))

9 93 6 WDQGDUG YHUVLRQ &6,5 - 6 HULHV ZLWK FXUUHQW HOHFWURPDJQHWLF UHOD\ ..94 7 KUHH 3 KDVH 9 HUVLRQ - ..94 COMPRESSORSHANDBOOKGENERAL INDEXDoc. CodeEmissionRevisionDatePage03 (+ &21752/ 352&('85(6 95 &RQWURO RI HOHFWULF PRWRU VWDWRU ZLQGLQJV .. 95 &RQWURO RI VWDWRU ZLQGLQJV RKPLF UHVLVWDQFH .. 95 &RQWURO RI VWDUW DQG UXQ FDSDFLWRUV .. 95 HOW TO RETURN SUPPLIED PRODUCTS TO EMBRACO EUROPE 96 &21',7,216 96 7(676 21 7+( &86720(5 $33/,&$7,216 97 COMPRESSORSHANDBOOKDoc. CodeEmissionRevisionDatePageMP01E+2000-0 40 20 -027 -98 INDEXOF FIGURESF igure 171 )1002 ot pu desu( setalpemaN cillateMFigure 271 setalpemaN evisehdAFigure 381 )3002 ot pu desu( setalpemaN evisehdA - EN/BN seireSFigure 481 )4002 ot pu desu( setalpemaN evisehdA - PB seireSFigure 581 setalpemaN evisehdA - ME seireSFigure 6a91 edoC noitacifitnedI ledoM rosserpmoCFigure 6b02edoC noi tac i f i tnedI l edoM rosserpmoC - ME se i reSFigure 712 edoC slairetaM fo lliB rosserpmoCFigure 812 edoC etaD gnirutcafunaMFigure 942 ecived gnitrats CTP htiw draob lanimret noisreV RISRF igure 1042 noisreV dradnatS RCSR dna RISRF igure 1152 noisrev dradnats RISC dna RISRF igure 1252 noisrev draob lanimret RISC - RISRF igure 1362 noisrev draob lanimret RISC dna RISRF igure 1462 ecived gnitrats CTP htiw noisrev draob lanimret RCSR dna RISRF igure 1572 snoisreV RSC dna CSPF igure 1672 rotcetorp daolrevo lanretxe ro lanretni htiw XOB RSCF igure 1782 )2 RRA3.)))))

10 Ro RC3 . yaler eht htiw( RISC dradnatSFigure 1882 )2 RRA3 . ro RC3 . yaler htiw( XOB RISCF igure 1992 )AVR FMA ro 3 RRA3 . yaler htiw( XOB RISCF igure 20 Three Phase 29 Figure 2143 Carton Package UnitFigure 2243 Wood Package UnitFigure 23 Package Label35 Figure 25 EM (12063 )srosserpmoc Figure 26 EM (10073 )srosserpmoc Figure 2773 )srosserpmoc 08( BN Figure 2883 lebal gnikcap stnenopmoCCOMPRESSORSHANDBOOKDoc. CodeEmissionRevisionDatePage03 (+ Figure 29 Single Compressor Package 39 Figure 30 Rubber Grommets Assembling Process 70 Figure 31 Rubber Grommets 71 Figure 32 Rotalock Valve 74 Figure 33 Valve Position 75 COMPRESSORSHANDBOOKDoc. CodeEmissionRevisionDatePage03 (+ INDEX OF TABLESTabl e 1 Compressor Series - Application - Refrigerants 13 Tabl e 2 Applications 13 Tabl e 3 Electrical motor starting torque classification 14 Tabl e 4 Electrical motor types 14 Tabl e 5 Voltages & Frequencies 15 Tabl e 6 Electrical components 16 Tabl e 7 Cooling Types 16 Tabl e 8 Wiring Diagram 23 Tabl e 9IP Degree 30 Tab le 10 Maximum level of residual humidity 31 Tab le 11 Lubricant oils used in the compressors 32 Tab le 12 Minimum quantity of oil 32 Tab le 13 Special Version Examples 33 Tab le 14 Characteristics of carton multiple packages 34 Tab le 15 Characteristics of returnable multiple wood packages 36 Tab le 16 Load Characteristics for 20' container 41 Tab le 17 Characteristics of load by truck 41 Tab le 18 Acceptable compressor position during transportation)))


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