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S-SERIES

S-SERIESDIRECT GAS-FIRED INDUSTRIAL BLOW-THRU SPACE HEATERTECHNICAL MANUALmWARNING:Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this YOUR SAFETYThe use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is YOUR SAFETY If you smell gas: 1. Open windows. 2. Don t touch electrical switches. 3. Extinguish any open flame. 4. Immediately call your gas supplier. in the USA S-TM8-0120 LIMITED WARRANTYC ambridge Air Solutions' Limited Warranty is included within the Terms and Conditions that are sent with every Order Acknowledgement. For questions regarding Limited Warranty, contact Cambridge Air Solutions' Customer Service Group at SPACE HE ATERTECHNICAL MANUALC opyright 2020 Cambridge Air SolutionsAll Rights ReservedCambridge Air Solutions760 Long Road Crossing , MO.

ANSI/ASHRAE/IESNA Standard 90.1 ..... 109 Maintenance Log ..... 110 QR Code.....113. Cambridge Air Solutions 2 S-Series Technical Manual HAZARD SUMMARY Hazard Identification Warnings and Cautions appear at appropriate sections throughout this …

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Transcription of S-SERIES

1 S-SERIESDIRECT GAS-FIRED INDUSTRIAL BLOW-THRU SPACE HEATERTECHNICAL MANUALmWARNING:Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this YOUR SAFETYThe use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is YOUR SAFETY If you smell gas: 1. Open windows. 2. Don t touch electrical switches. 3. Extinguish any open flame. 4. Immediately call your gas supplier. in the USA S-TM8-0120 LIMITED WARRANTYC ambridge Air Solutions' Limited Warranty is included within the Terms and Conditions that are sent with every Order Acknowledgement. For questions regarding Limited Warranty, contact Cambridge Air Solutions' Customer Service Group at SPACE HE ATERTECHNICAL MANUALC opyright 2020 Cambridge Air SolutionsAll Rights ReservedCambridge Air Solutions760 Long Road Crossing , MO.

2 63005 Phone: (636) 532-2233, (800) 899-1989 Fax: (636) Summary ..2 Typical System Overview ..3 Accessory Identification ..3 Heater Operation ..5 Heater Configuration ..5 Installation Instructions ..6 Uncrating Instructions ..6 Mounting Location ..6 Roof Top Mounting - Curb / Stand / 7 Roof Top / Thru Wall Mounting - Stand / Rail ..8 Under Roof Mounting - Curb ..8 Roof Top Mounting ..9 Thru Wall Mounting ..11 Roof Top / Thru Wall Mounting ..13 Under Roof Mounting ..15 Vertical Indoor Mounting ..17 Vertical Outdoor Mounting ..19 Vertical S-SERIES Structural Inlet Elbow ..21 Vertical S-SERIES Structural Non-Adjustable Elbow ..25 Vertical S-SERIES Adjustable Stand ..27 Vertical S-SERIES 3', 4', &5' Duct Extensions ..30 Vertical S-SERIES Adjustable Elbow ..32 Vertical S-SERIES Structural Filter Section ..34 S-SERIES 24", 38", & 50" Wall Sleeves.

3 37 S-SERIES Downturn With Lugs ..39 S-SERIES Upturn ..41 Horizontal S-SERIES 4 Mounting Stand ..43 Vertical Inlet Skirt ..46 Rain Hood Inlet Skirt ..47 Unit Inlet Skirt ..48 Gas Piping ..49 Electrical Wiring ..50 Remote Control Station and Temperature Sensor Locations ..51 Thermistor Sensor ..53 Start-Up Instructions ..54 Calibration Procedures ..60 Operating Instructions ..63 Operating Sequence ..63 Electronic Thermostat ..64 TSS Controller ..66 Bacnet Controller ..75 Maintenance Instructions ..79 Troubleshooting Instructions ..83 Troubleshooting Guide ..83 Damper Motor Replacement & Adjustment ..89 Reference ..91 Electrical Control Enclosure Isometric Drawing ..91 Electrical Wiring Diagrams ..92 Remote Control Station Electrical Connection Diagram ..97 Building Automation System ..98 Gas Train Drawings ..99 Individual Component Descriptions.

4 103 ansi / ashrae /IESNA Standard ..109 Maintenance Log ..110QR Air Solutions 2 S-SERIES Technical ManualHAZARD SUMMARYH azard IdentificationWarnings and Cautions appear at appropriate sections throughout this manual. Read these carefully. mWARNING: Indicates a potentially hazardous situation which could result in death or serious injury. mCAUTION: Indicates a potentially hazardous situation which may result in minor or moderate injury. It may also be used to alert against unsafe practices. CAUTION: Indicates a situation that may result in accidents with equipment or property damage following safety precautions apply to the installation, operation, and maintenance of the equipment described by this technical :Any unauthorized modification of this equipment shall void the :Only qualified personnel should attempt installation, service, and repair of this equipment.

5 Use extreme caution and observe safety regulations at all :Recirculation of room air is not building relief must be provided so as to not over pressurize the building when the heating system is operating at its rated capacity. It should be noted that this can be accomplished by taking into account, through standard engineering methods, the structure s designed infiltration rate, by providing properly sized relief openings, or by interlocking a powered exhaust system, or by a combination of these the failure or malfunction of this heater creates a hazard to other fuel burning equipment in the building, ( when the heater is providing the make-up air to a boiler room), the unit is to be interlocked to open inlet air dampers or other such devices. If the heater is installed such that an inlet duct is utilized, the duct system must be purged with at least four air changes prior to an ignition in Aircraft HangarsRefer to the Standard for Aircraft Hangars, ansi /NFPA 409, for specific information on the installation requirements for these heaters in aircraft in Parking GaragesRefer to the Standard for Parking Structures, ansi /NFPA 88A, or the Standard for Repair Garages, ansi /NFPA 88B, for specific information on the installation requirements for these heaters in public in Car Wash FacilitiesA non-recirculating, S-SERIES Space Heater used in a Car Wash tunnel application may be designated as a T- series Heater on the nameplate.

6 This S-SERIES Technical Manual also applies to all T- series in doubt regarding installation application, contact Cambridge Customer Service Group at 1-800-473-4569 during the hours of 8:00 to 5:00 Central Time, Monday through Technical Manual 3 Cambridge Air SolutionsTYPICAL SYSTEM OVERVIEW ACCESSORY IDENTIFICATION Roof Top Mounting RH-RTMDDDTUNITMCMRAMSDDDEI ndoor Vertical MountingDTDEDTIERH-TWISRUNITThru Wall Mounting MDDRH-TWISRDTDEUNITFSAMS Adjustable Mounting StandDD Discharge DuctDE Directional ElbowsDT DownturnFS Filter Section ID Inlet DuctIE Inlet ElbowIP Inlet PlenumISR Inlet Skirt-Rain HoodISU Inlet Skirt-Unit MC Mounting Curb MDD Motorized Discharge DamperMR Mounting RailRH-RT Rain Hood-Roof TopRH-TW Rain Hood-Thru WallComponent IdentificationRH-RTMDDUNITMRAMSDEDTWALL SLEEVE(BY OTHERS)Roof Top / Thru Wall MountingUnder Roof Mounting IEUNITDEDTMDDIPMCIDO utdoor Vertical MountingISUDEDTWALL SLEEVE(BY OTHERS)

7 DTUNITMDDC ambridge Air Solutions 4 S-SERIES Technical ManualTYPICAL SYSTEM OVERVIEW ACCESSORY IDENTIFICATIONFILTERSECTIONRAINHOODUPTUR NHORIZONTALMOUNTING STANDFILTER SECTIONSUPPORT DUCTEXTENSION DUCTEXTENSIONADJUSTABLEELBOWWALL SLEEVEDIRECTIONALELBOWSDOWNTURNDOWNTURND OWNTURNDIRECTIONALELBOWSSTRUCTURALINLETE LBOWRAINHOODRAINHOODEXTENSIONADJUSTABLES TAND DUCTEXTENSIONSTRUCTURALFILTERSECTIONDOWN TURNDOWNTURNDIRECTIONALELBOWSADJUSTABLES TANDWALL SLEEVES- series Technical Manual 5 Cambridge Air Solutions HEATER CONFIGURATIONPORT FOR MEASURINGMANIFOLD PRESSUREMODULATING GAS VALVESAFETY SHUT-OFF VALVEHIGH LIMITLEAK TEST PORTDISCHARGE TEMPERATURE SENSORDISCHARGE AIR TEMPERATUREDAMPER BLADESDAMPER MOTORELECTRICALCONTROL ENCLOSURESHUT-OFF VALVESAMPLING BOXHINGED ACCESS DOORREGULATORMANUAL SHUT-OFF VALVEBURNER VIEWPORTBURNER ASSEMBLYIGNITER & FLAMERODC ambridge S-SERIES Blow-Thru heaters are utilized to meet the space heating requirements of commercial or industrial buildings.

8 The control system is typically designed to cycle the heaters on and off in response to the rise and fall of the space temperature. The heater will discharge air at the temperature selected (up to 160 F). The operating thermostat is typically located near the perimeter of the building in a location which is out of the direct path of the heated discharge air, insulated from cold surfaces, and shielded from cold drafts created by air infiltrating the SYSTEM OVERVIEW HEATER OPERATIONC ambridge Air Solutions 6 S-SERIES Technical Manual1. Verify that the number of items on the Bill of Lading matches the number of items Check for shipping damage. Take photographs of any damage is found, immediately file a claim with the carrier before proceeding Check the items received to make sure they agree with the ordering information including verification of data on the unit not discard any components or accessories.

9 MOUNTING LOCATIONV erify feasibility of the installation location selected with respect to accessibility to the heater for service and maintenance functions. Ensure the positioning of the heater does not inhibit fork truck operation, storage rack locations, or other operations within the facility. Ensure the heater inlet and outlet are not blocked or severely restricted in any way that would affect the rated airflow through the heater or affect the desired air distribution pattern of the heater. It is the responsibility of the installer to communicate any potential problems with the installation to the person or persons responsible for providing the installation instructions or drawings prior to proceeding with the the mounting height of the heater is a consideration, work platforms or service lifts should be provided for accessibility to the equipment for service and maintenance constructed intake accessories should be designed to minimize the entry of snow and minimum clearance from the face of the electrical control enclosure to surrounding grounded surfaces for service activities is 42.

10 Adequate clearance of 42 for burner removal is also required. Access for service functions is also required on the side of the unit opposite the control enclosure for a distance of 24 .INSTALLATION INSTRUCTIONS UNCRATING INSTRUCTIONSS- series Technical Manual 7 Cambridge Air SolutionsINSTALLATION INSTRUCTIONS ROOF TOP MOUNTING - CURB / STAND / RAILMOUNTING STANDMOUNTING RAILDOWNTURN / CURBWITH FLASHINGROOF INSULATION2 X 6 TREATED LUMBERBAC24" "45321 CURB "1 5/8"2 x 2 WOOD NAILER(PROVIDED)FLASHINGM odelABCS400/S80065 33 25 3/8 S950/S1200/S160078 5/8 33 42 S1850/S2200/S320090 36 47 1/8 STAND DETAIL NOTES1 TREATED TIMBER AS REQUIRED UNDER MOUNTING CURB, RAIL AND STAND TO SECURE AND LEVEL SECURE MOUNTING STAND TO TIMBER WITH WOOD LAG SCREWS AS SECOND MOUNTING ASSEMBLY IS REQUIRED ONLY ON UNITS WITH FILTER MOUNTING STAND CONSTRUCTION: 12 GA.


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