S280-79-12 Kyle form 5 LS/UDP Microprocessor-Based ...

1 Printed in USAS afety Information ..2 Product Information ..3 Introduction ..3 ANSI Standards ..3 Quality Standards ..3 Acceptance and Initial Inspection ..3 Handling and Storage ..3 Control Power ..3 Battery Replacement and Disposal ..3 Initializing the Control ..4 Form 5 LS/UDP Control Description ..5 Recloser Interface (RIF) Module ..6 Central Processing Unit (CPU) Module ..6 Power Supply Module ..6 Communications Interface (CIF) Module ..7 Discrete Interface (DIF) Module ..7 Control Operator Panel ..7 Control Features ..17 Testing the Loop Scheme Accessory ..22 Communications ..23 Auxiliary Power for Accessories ..24 Recloser Interface (RIF) Module Configuration ..25 Form 5 LS Universal Device Protection (UDP) ..26 Control-Powered NOVATMR ecloser Accessory ..27 Discrete Interface (DIF) Accessory ..28 Customer Connection Information.

2 29LS/UDP DIF Module 1 Inputs ..32LS/UDP DIF Module 1 Outputs ..34LS/UDP DIF Module 2 Inputs ..36LS/UDP DIF Module 2 Outputs ..37 Input Accuracy ..38 installation Procedure ..39 Initial Programming Prior to installation ..39 Control / Recloser Compatibility ..39 Control Cable ..39 Mounting the Control ..40 Grounding the Control ..41 Customer Connections for AC Power ..45 Customer Connections for Metering ..46 Before Placing Control and Recloser Into Service .50 Testing ..51 Testing an Installed Control ..51 Testing with Type MET Tester ..52 Closing the Recloser during Testing ..52 Default Test Procedure ..55 Remove the Control from Service ..63 Battery Testing and Charging Procedures ..64 Return the Control to Service ..65 Recloser VTC Interface .. 66 Control VTC Interface .. 66 Additional Information ..671 Service InformationReclosersKyle Form 5 LS/UDPM icroprocessor-Based Recloser ControlInstallation and Operation InstructionsS280-79-12 March 2006 Supersedes 5/04 Figure Form 5 LS/UDP Microprocessor-Based recloser instructions in this manual are not intended as a sub-stitute for proper training or adequate experience in thesafe operation of the equipment described.

3 Only compe-tent technicians who are familiar with this equipmentshould install, operate, and service competent technician has these qualifications: Is thoroughly familiar with these instructions. Is trained in industry-accepted high- and low-voltagesafe operating practices and procedures. Is trained and authorized to energize, de-energize,clear, and ground power distribution equipment. Is trained in the care and use of protective equipmentsuch as flash clothing, safety glasses, face shield,hard hat, rubber gloves, hotstick, is important safety information. For safe instal-lation and operation of this equipment, be sure to readand understand all cautions and InstructionsFollowing are general caution and warning statementsthat apply to this equipment. Additional statements,related to specific tasks and procedures, are locatedthroughout the Form 5 LS/UDP Microprocessor-Based Recloser Control installation and Operation Instructions2 SAFETY INFORMATIONWARNING: This equipment is not intended toprotect human life.

4 Follow all locally approved pro-cedures and safety practices when installing or operat-ing this equipment. Failure to comply can result indeath, severe personal injury and equipment !DANGER: Hazardous voltage. Contact withhazardous voltage will cause death or severe per-sonal injury. Follow all locally approved safety proce-dures when working around high and low voltage linesand !WARNING: Before installing, operating, main-taining, or testing this equipment, carefully readand understand the contents of this manual. Improperoperation, handling or maintenance can result in death,severe personal injury, and equipment !WARNING: Power distribution equipment mustbe properly selected for the intended must be installed and serviced by competent person-nel who have been trained and understand propersafety procedures. These instructions are written forsuch personnel and are not a substitute for adequatetraining and experience in safety procedures.

5 Failure toproperly select, install, or maintain power distributionequipment can result in death, severe personal injury,and equipment !This manual may contain four types of hazardstatements:DANGER: Indicates an imminently haz-ardous situation which, if not avoided, willresult in death or serious : Indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious : Indicates a potentially hazardoussituation which, if not avoided, may result inminor or moderate : Indicates a potentially hazardous situ-ation which, if not avoided, may result in equip-ment damage only.!!Hazard Statement Definitions!SAFETY FOR LIFEC ooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We activelypromote safe practices in the use and maintenance of our products through our service literature, instructional trainingprograms, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,marketing, and strongly urge that you always follow all locally approved safety procedures and safety instructions when workingaround high voltage lines and equipment and support our Safety For Life mission.

6 !SAFETYFOR LIFE!SAFETYFOR LIFEI ntroductionService Information S280-79-12provides installationand operating instructions for the Kyle Form 5 LS/UDPrecloser control. The Form 5/LS recloser control isdesigned for 120 Vac grounded wye sensing and powerinputs only. For additional voltages such as 240 Vac, orfor delta inputs, consult your Cooper Power This Manual FirstRead and understand the contents of this manual and fol-low all locally approved procedures and safety practicesbefore installing or operating this InformationThese instructions cannot cover all details or variations inthe equipment, procedures, or process described, norprovide directions for meeting every possible contingencyduring installation , operation, or maintenance. When addi-tional information is desired to satisfy a problem not cov-ered sufficiently for the user's purpose, contact yourCooper Power Systems StandardsKyle reclosers are designed and tested in accordancewith the following ANSI standards: and ANSI Guide StandardsISO 9001:2000-Certified Quality Management andInitial InspectionEach Form 5 LS/UDP control is completely assembled,tested, and inspected at the factory.

7 It is carefully cali-brated, adjusted and in good condition when accepted bythe carrier for receipt, inspect the carton for signs of the control and inspect it thoroughly for damageincurred during shipment. If damage is discovered, file aclaim with the carrier and StorageBe careful during handling and storage of the control to min-imize the possibility of damage. If the control is to be storedfor any length of time prior to installation , provide a clean, drystorage area. If storage is in a humid atmosphere, make pro-visions to keep the control circuitry :To energize the control, apply AC power to the AC supplyinput connector block TB1 located left of the Recloser Inter-face (RIF) module within the control. Refer to the Cus-tomer Connection for AC powersection in this Battery Storage and ChargingTwo 12 Vdc control batteries in the Form 5 LS/UDP controlare fully charged prior to shipment and ready for use.

8 Inorder to maintain sufficient charge to operate the control,the sealed lead acid batteries should be charged after nomore than three months of has an effect on battery life. Sealed leadacid batteries should be stored, fully-charged, at roomtemperature. Never store lead acid batteries at tempera-ture exceeding 47 C (117 F), as damage can result inapproximately one keep the batteries charged, energize the control sbuilt-in charger with ac power applied to the user ac sup-ply input connector block TB1, located left of the RIF mod-ule within the control :When shipped from the factory, the battery source is dis-connected and its output plugs are taped to the the battery plugs into the mating connectors tocomplete the battery PowerThe primary source of power is factory configured for 120 Vac or 240 Vac. The 240 Vac version is available as anoption at time of order entry.

9 Primary power is rectified tocharge the power capacitor and to power the dc/dc con-verter that provides power to the control. A minimum of500 mA of ac current is required for heater operation, bat-tery charging current, and to keep all modules ReclosersPower to operate the tripping and closing solenoids in therecloser is provided by the power capacitor locatedbehind the operator panel of the control. Two 12 Vdc bat-teries are located in the lower portion of the control cabi-net and are utilized to provide operating and trippingenergy when ac power is temporarily lost. The control isequipped with an ac-powered, temperature-compensatedbattery Replacement and DisposalThe control batteries have a life expectancy of three tofive years. It is recommended that the batteries bereplaced after four of expired batteries in an environmentallyresponsible manner. Consult local regulations for properbattery !

10 SAFETYFOR LIFEPRODUCT INFORMATIONIMPORTANT:Connect the control batteries when acpower is connected to the control s AC supply InputTerminal Block. The batteries must be disconnectedprior to shipping or storing the :To maintain sufficient charge to oper-ate the control and prevent battery cell damage, thesealed lead-acid batteries should be charged after nomore than three months of Upon Loss of AC PowerThe control will maintain full operation from the batterypower supply for a minimum of 32 hours at 20 C (24hours at -40 C). To prevent battery damage, the controlshuts down automatically upon detection of low batteryvoltage below programming settings and parameters includingevent recorder, duty monitor, and data profile meteringparameters are stored in non-volatile memory andretained upon loss of control power. The time/date clockresets to 0:00:00, 1970upon loss of control ac power LED indicator on the operator panel of thecontrol will turn off after 15 seconds upon loss of acpower.