Safety Standard ISO 13849-1 Certifi ed (Corresponding to ...

1 3 Port Solenoid Valve/Residual Pressure Release Valvewith Detection of Main Valve PositionResidual pressure release valveResidual pressure release valve qResidual pressure release valve qResidual pressure release valve wResidual pressure release valve wSafety limit switchSafety limit switchWith Detection of Main Valve Position The detecting function of the main valve position detects a mismatch between the input signal and valve system can be constructed easily. Redundant SystemA system in which even if one part fails, the whole system will fulfill its required function. This is usually achieved by having dual channels of operation, such as dual valves, dual wiring, dual guard switches start-up valveSafety Standard ISO 13849 -1 Certifi ed 2 (Corresponding to Category 2 to 4)Category 2 Category 3, 4 Dual Residual Pressure Release ValveVP544-X538/VP744-X538 With Soft Start-up FunctionVP544-X555/VP744-X555 ( MPa)VP544-X585/VP744-X585 ( MPa)Dual Residual Pressure Release Valve VG342-X87 When the dual residual pressure release valve is used, if one of the valves fails to operate, the other one releases residual 1.

2 Refer to page 2 for compliant products. 2. Refer to page 2 for certified products. 1 NewNew2(A)3(R)3(R)1(P)P1P2 ThrottleMain valveValve 1 Valve 2 Soft start-upvalveSafety limit switchSafety limit switchSoft start-up valveMade by Rockwell AutomationMade by OMRONSoft start-up valve: ONValve 1, Valve 2: ONOutput pressure P2 TimeP11/2P10 Soft start-up valve : OFFV alve 1, Valve 2: ONP2 reaches half of P1, and then the main valve of the soft start-up valve turns supplying flow ad-justed air with the throt-tle by energising valve 1 and valve Pressure (P2) vs Time GraphThe detecting function of the main valve position detects a mismatch between the input signal and valve 2 Safety function can be accomplished by single channel and is automatically 3 It has redundancy so there is no loss of Safety function with a single failure. The Safety function must be checked before each use. An accumulation of undetected faults can cause loss of Safety 4 It has redundancy so there is no loss of Safety function with a single failure.

3 The Safety function must be checked before each use. An accumulation of undetected faults does not affect the Safety function. (Higher DC and MTTFd than Category 3.)Residual pressure release valveWith Detection of Main Valve Position (Category 2) Input equipment (I) : Detection equipment (sensor) of starting eventLogical operation equipment (L) : Relay sequence circuit, PLC control program Output equipment (O) : Solenoid valve, Electromagnetic switch, Output relay Recommended valve : VP542/742-X536 Input equipment (I1, I2): Detection equipment (sensor) of starting eventLogical operation equipment (L1, L2): Relay sequence circuit, PLC control program Output equipment (O1, O2): Solenoid valve, Electromagnetic switch, Output relay Recommended valve: VP544/744-X538, VG342-X87 Output signalMonitoringOutput signalInput signalIInput equipmentOOutput equipmentOTEO utput of test resultLLogical operationequipmentTETesting equipmentWhen the dual residual pressure release valve is used, if one of the valves fails to operate, the other one releases residual system can be constructed easily.

4 (Category 3, 4)Output signalOutput signalMonitoringMonitoringCross monitoringInput signalInput signalI1 Input equipmentI2 Input equipmentO1 Output equipmentO2 Output equipmentL1 Logical operationequipmentL2 Logical operationequipmentWith soft start-up function (-X555/X585) Safety limit switch can be limit switchMain valveRodVP544-X538VP542-X536 Residual pressure release valve w This product is component which is a part of a Safety system and Safety equipment is not guaranteed by this single unit pressurerelease valve q A function to gradually increase the initial pressure of the pneumatic system has been added to the dual residual pressure release valve. Fixed orifi ce and variable throttle are available as a throttle for adjusting the pressure increase. ( 1, , 2)Conduit (VP series only) and M12 connector (4 pin) types are connector with 6 pins is The main valve position is detected by transferring the main valve movement directly to the reed Safety limit switch with the Long service life: B10d: 10 million times e The return spring releases the residual pressure securely regardless of pressure level.

5 For VP -X536/X538/X555, Safety limit switch made by OMRONH ighly reliable construction13 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position Series VP/VGSafety Standard ISO 13849 -1 Certifi edFor details about Safety Standard ISO 13849 -1, refer to machinery directive 2006/421EC. Safety control system Standard EN ISO 13849 -1 on the SMC website t sizeThreadFlow rate characteristicsC [dm3/(s bar)]/Q [l/min (ANR)] 1J2 (PJA) 5 10 15 20 25 Residual Pressure Release ValveVP542-X53623/8"Rc,G,NPTR esidual Pressure Release ValveVP742-X5361/2"Dual Residual Pressure Release ValveVP544-X5383, 43/8"Rc,G,NPTDual Residual Pressure Release ValveVP744-X5381/2"Dual Residual Pressure Release Valve with Soft Start-up FunctionVP544-X555/VP544-X5853/8"Rc,G,NP TDual Residual Pressure Release Valve with Soft Start-up FunctionVP744-X555/ VP744-X5851/2"Dual Residual Pressure Release ValveVG342-X873/4"Rc,G,NPTCan be connected to Modular units.

6 Applicable models VP544/744-X538 VP544/744-X555 VP544/744-X585 Page 17X585ure Only port size 3/4"85 Standards and EnclosureSeries VariationsDual residual pressure release valve with soft start-up functionFilter regulator (Optional accessory)SeriesCategorySafety limit switch manufacturerStandardsEnclosureMachinery Directive2006/42/ECCEcUL RoHSHarmonised standardsEN ISO 13849 -1: 2008EN ISO 13849 -2: 2008EN ISO 4414: 2010 Residual Pressure Release ValveVP542/742-X5362 OMRON CorporationIP65 Rockwell Automation, Residual Pressure Release ValveVP544/744-X5383, 4 OMRON CorporationIP65 Rockwell Automation, Residual Pressure Release Valve with Soft Start-up FunctionVP544/744-X555VP544/744-X5853, 4 OMRON CorporationIP65 Rockwell Automation, Residual Pressure Release ValveVG342-X873, 4 OMRON Corporation IP40 Rockwell Automation, 3 Page 3 Page 3 Page 19 These values have been calculated according to ISO 6358 and indicate the fl ow rate under Standard conditions with an inlet pressure of MPa (relative pressure)

7 And a pressure drop of MPa Please contact SMC for the VP542 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position Series VP/VGSafety Standard ISO 13849 -1 Certifi edHow to OrderBody2 Body ported4 Base mountedVoltage524 V DCMaximum operating MPaLight/ surge voltage suppressorZWith light/ surge voltage suppressorSeries5VP5007VP700 PilotInternal pilotRExternal pilot Refer to Installation on page 18 before selecting the internal pilot entryDDIN terminalYDIN (EN 175301-803) terminal Refer to page 18 for details about type sizePort sizeVP500 VP700033/8" 041/2" Thread RcFGNNPTS afety limit switch/Wiring G 1/2 (Made by OMRON)MM12 connector (Made by OMRON)S1M12 connector(Made by Rockwell Automation)With check valve (Only external pilot)Check valveApplicable tube None AYes 6 B 1/4 For internal pilot, the symbol is nil. Refer to Piping for External Pilot Type on page 4 for selection of the check Variable throttle10 1 fi xed orifi ce15 fi xed orifi ce20 2 fi xed orifi ce VP700 only3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X536, X538, X555, X585X536X538X55525A VP 4 5DZ1 Series Compatible with Secondary Batteries1 Made to OrderFor details about 25A-, please consult battery compatibleDual residual pressure release valveDual residual pressure release valve with soft start-up functionResidual pressure release valveVPVP4442555 DDD5 ZRRMMM111030303X536X538X555VP44ZZ55 How to OrderNote) Electrical entry can be selected only for D type.

8 Check valve type is available only when the thread type is Standard ISO 13849 -1 Certifi edFill in according to How to Order Refer to page 2 forcompliant products. X5363 ModelVP 42-X536VP 44-X538VP 44-X555VP 42R-X536VP 44R-X538VP 44R-X555VP 44-X585VP 44R-X585 FluidAirType of (Spring return)OperationInternal pilotExternal pilotInternal pilotExternal pilotOperating pressure to to MPaExternal pilot pressure to MPa (Same as operating pressure)Maximum operating frequency30 times/minuteMinimum operating frequency1 time/weekOperating and ambient temperature-10 to 50 C (No freezing)Ambient humidity20 to 90 %RH (No condensation)Manual overrideNonePilot exhaustIndividual exhaustLubricationNot requiredMounting orientationUnrestrictedImpact/Vibration resistance150/30 m/s2 EnclosureIP65 Operating environmentIndoorsB10d (MTTFd calculation)10000000 times (for the Safety limit switch made by OMRON) 1000000 times (for the Safety limit switch made by Rockwell Automation)

9 1000000 timesInternal Pilot TypeCautionEven when the inlet pressure is within the operat-ing pressure range, restricted piping, etc., may cause reduced flow on the inlet side, leading to the valve not operating properly. Refer to Installa-tion in the Specifi c Product Precautions for for External Pilot TypeCautionThe product may not operate when the external pilot pressure is insuffi cient due to simultaneous opera-tion or restricted air piping. In this case, use the check valve (AKH series) with the external pilot port, change the piping size or adjust the set pressure to provide a constant pressure of MPa or Specifi cationsSeriesFlow rate characteristicsWeight [g]1J2 (PJA)2J3 (AJR)C [dm3/(s bar)]bCvQ [l/min (ANR)] C [dm3/(s bar)]bCvQ [l/min (ANR)] Rate Characteristics / WeightElectrical entryDIN terminalRated voltage24 V DCAllowable voltage fl uctuation 10 %Power WSurge voltage suppressorVaristorIndicatorLEDM anufacturerOMRONR ockwell AutomationElectrical wiringG 1/2, M12 connectorM12 connectorContact resistance25 m or less50 m or lessMin.

10 Applicable load5 V DC, 1 mA (Load resistance)5 V DC, 5 mA (Load resistance)Max. voltage24 V DCMax. load current50 mAMax. load HInsulation voltage300 V600 VProtection against electric shockClass II (EN60947-5-1: 2004)Solenoid Specifi cationsSafety Limit Switch Specifi cationsNeedle Valve / Flow Rate Characteristics (VP544/744-X555) of needle rotations (Turns)Flow rate [l/min (ANR)] MPa 2 MPa These values have been calculated according to ISO 6358 and indicate the fl ow rate under Standard conditions with an inlet pressure of MPa (relative pressure) and a pressure drop of MPa4 Safety Standard ISO 13849 -1 Certifi ed3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X536, X538, X555, X585VP500/700X536X538VG342X87 Specific ProductPrecautionsSymbolsSymbolsSpecific ProductPrecautionsOptionalAccessoriesX55 5X5853(R)3(R)1(P)1(P)1(P)1(P)1(P)1(P)XXX 3(R)1(P)2(A)(31)e(11)qr(32)w(12)3(R)1(P) 2(A)(31)e(11)qr(32)w(12)3(R)1(P)2(A)(31) e(11)qr(32)w(12)3(R)2(A)(31)e(11)qr(32)w (12)(31)e(11)qr(32)w(12)(31)e(11)qr(32)w (12)3(R)2(A)(31)e(11)qr(32)w(12)3(R)2(A) (31)e(11)qr(32)w(12)3(R)(31)e(11)qr(32)w (12)3(R)(31)