Sauer-Danfoss product overview - ITN Beograd

1 AGRICULTURES auer- danfoss product overviewCONSTRUCTIONON/OFF-HIGHWAYMUNICI PALMATERIAL HANDLINGFORESTRYTURF CARE2 Components and integrated systems for the world of mobile hydraulicsSauer- danfoss is a comprehensive supplier of mobile system solutions. We supply markets throughout the world with hydrostatic transmissions, open-circuit pumps, motors, valves,steering components and electrohydraulic controls as either components or integrated systems. Our extensive product rangedraws on 45 years of experience in the design and manufacture of mobile hydraulics, and during all those years we have been recognized for our high product quality and the expert service we provide our business partners throughout the , we do not rest on our laurels but are constantly striving toimprove our products and increase the level of service we is our steadfast goal to keep our products at the forefront of industrial standards, ready to meet the strictest of valvesIntegrated pump systemPropel motorSteering componentsJoystick34 Hydrostaticsand Mechanical GearboxesSauer- danfoss offers transmission solutionsfor off-highway vehicles, both at componentand system levels.

2 Our product range makesit possible to cover low, medium and highpowered applications with single and dualpath propulsion drives as well as closed loopauxiliary transmissions. Electronic controlsfrom Sauer-Danfoss can be used in a widerange of mobile applications. The Sauer-Danfoss product portfolio consists of stan-dardized products as well as customer andapplication-tailored transmission solutions for low,medium and high-powered vehiclesFor low/medium-powered vehicles such as aerial lifts, skid steer loaders, walk-behind rollers and industrial forklifts trucks, and forhigh-powered vehicles like combines, crawlers,forestry machinery and rollers, Sauer-Danfossoffers the right hydrostatic transmission solu-tions. Advanced technology Complete family of pump and motor controls Compact and low weight Large range of motor mounting options Integral loop flushing valve option for motors Capability to offer system packages Proven reliability and performance Worldwide sales and piston variable displacement singleand tandem pumps (Series 40 and 42) Medium power Robust and easily serviced 6 sizes of variable displacement pumps Complete family of control systems Proven reliability and long field experience Through drives for auxiliary pumps Single or tandem pumps Closed circuit Pressures up to 350 piston variable displacement pumps(Series 90) Highest through-drive capability High power The most technically advanced hydraulic units in the industry 7 sizes of variable displacement pumps Complete family of control systems manual displacement controls (MDC) electrical displacement controls (EDC)

3 Hydraulic displacement controls (HDC) electrical automotive controls (NFPE) Proven reliability and performance Optimum product configurations attainedby standard porting, mounting, and modular design Compact and light-weight Closed circuit Pressures up to 480 piston fixed and variable displacement motors (Series 90) Motors in SAE-flange and cartridge configuration Cartridge motors designed for direct installation in compact planetary drives 6 sizes of fixed displacement motors in SAE-flange configuration 3 sizes of fixed displacement motors in cartridge configuration 2 sizes of variable displacement motors in SAE-flange and cartridge configuration Variable motor with 3:1 displacement ratio Variable motors available with electro-hydraulic or hydraulic two-position control Short installed length Pressures up to 480 pump systems Simplified hydraulic circuit Lower power loss Low noise SAE 3 or customer mounting flange Flexible drive coupling Short installation length NFPF transmission control Integrated auxiliary pump axial piston load sensing (LS) pump, 57 cm3/rev cast iron gear pump, 44 cm3/rev Temperature control Pressures to 480 bar for closed circuit 75 cm3/rev Pressures to 260 bar for open circuit 44 cm3/rev Pressures to 350 bar for open circuit 57 cm3 90 INTEGRATED PUMP SYSTEM,IPS-1 SERIES 51 AND 51-15 SERIES 40 Bent axis variable displacement motors(Series 51 and 51-1)

4 The series 51 and 51-1 motor, advanced technology of today 4 sizes in DIN ISO-Flange Configuration,60 cm3to 160 cm3 4 sizes in Cartridge Configuration, 60 cm3to 160 cm3, designed for direct installation in compact planetary drives Large displacement ratio (5:1) Complete family of control systems Compact and light-weight Speeds to 7000 min-1 Pressures up to 480 piston fixed and variable displacementmotors (Series 40) Robust and easily serviced 4 sizes of fixed displacement motors Compact Short installed length Pressures up to 350 piston two-position LV-motors 3 sizes of variable displacement motors Short installed length Compact Variable motor with 3:1 displacement drives Complete family of 2 compact wheel drives,2 roller drives and 6 hydrostatic motor frame sizes Optimised performance by modular design Designed for shortest installed package Parking brakes with full input torque capability Series planetary gearing for high efficiency Separate oil systems for planetary gearbox and hydrostatic mixer pump and motor TMP/TMM Proven rotating group Electrical pump displacement control Significant noise reduction Significant reduction of the envelope size Pressure up to 420 mixer gearbox TMG High output torque High power density Drum swivel angle +/- 6 Splash lubrication Separate oil systems Low CGTMMTMPSERIES 40 SERIES 42 Technical Data Axial Piston Variable Displacement Pumps Series 40 Frame SizesDimension025035044046 Displacementcm325354446 Minimum Speedmin-1500500500500 Rated Speedmin-14000360033004000 Maximum Speed min-15000450041004100 Theoretical TorqueNm / Pumpskg19252533 Tandem Pumpskg25454559 Technical Data Axial

5 Piston Variable Pumps Series 42 Frame SizesDimension028041 Displacementcm32841 Minimum Speedmin-1500500 Rated Speedmin-134003200 Maximum Speed min-137503600 Theoretical TorqueNm / Data Axial Piston Variable Displacement pumps Series 90 Frame SizeDimension042055075100130180250 Displacementcm3425575100130180250 Minimum Speedmin-1500500500500500500500 Rated Speedmin-14200390036003300310026002300 Maximum Speedmin-14600425039503650340028502500 Max. Attainable Speedmin-15000470043004000370031502750 Theoretical TorqueNm / (with Control MA)kg3440496888136154 Technical Data Axial Piston Fixed and Variable Displacement Motors Series 90 Frame SizeDimension030042055075100130 Displacementcm330425575100130 Rated Speedmax. Anglemin-1420042003900360033003100min. Anglemin-1--46004250--Maximum Speedmax. Anglemin-1460046004250395036503400min.

6 Anglemin-1--51004700--Max. Attainable Speedmax. Anglemin-1500050004700430040003700 Theoretical TorqueNm / Flowl / min138193234296365442 Max. Corner powerkW110155187237292354 Weight Fixed MotorSAE-Flangekg111522263445 Cartridgekg-212633--Weight Variable MotorSAE-Flangekg--3944--Cartridgekg--40 46--Technical Data Integrated pump systems Series IPS-1 and -2 Frame SizesDimensionIPS-1 IPS-2 Displacementcm375577544 Minimum Speedmin-1500500 Rated Speed at maximum displacementmin-124503000 Maximum Speed at maximum displacementmin-126003300 Theoretical TorqueNm / (with Control MA)kg9685 The above data gives an overveiw of standard components. For special requests contact data Hydrostatics and Mechanical GearboxesTechnical Data Axial Piston Fixed and Variable Displacement Motors Series 40 Frame SizesDimension025035044046 Displacementcm325354446 Rated Speedmax.

7 Speed max. TorqueNm / Flowl / min122158180189 Max. Corner PowerkW7192105110 WeightFixed Motorkg11111114 Variable Motorkg-212123 Technical Data Bent Axis Variable Displacement Motors Series 51 and 51-1 Frame SizeDimension060080110160250 Displacementmax. Speedmax. Anglemin-136003100280025002200min. Anglemin-156005000450040003400 Maximum Speedmax. Anglemin-144004000360032002700min. Anglemin-170006250560050004250 Theoretical Torquemax. AngleNm / AngleNm / Flowl / min264323396515675 Max. Corner PowerkW330403492644850 Weight (with Control N2)kg2832445686 Technical Data Axial Piston Pumps and Motors Series TMP / TMMF rame Speed ( Variable Pump)min-1400400 Rated Speedmax. Anglemin-129002900 Theoretical TorqueNm / Flowl / min223258 Max. Corner PowerFixed MotorkW156181 Weight Variable Pumpkg6161 Fixed Motorkg3535 Technical Data Compact Drives Series CW/CRMotorFrameDisplacementStyle1)Compac t WheelCompactSeriesSizecm3 DrivesRoller DrivesCW 12CW 18CR 31CR Maximum Qutput TorqueNm12000180003100051000 Maximum Output Speedmin-12001805050 Gear Ratio2)3)45 - 57 : 150 - 73 : 1 Available Frame Size 1) F = Fixed Motor, V = Variable Motor 2) 18 - 22 - 27 - 35 - 42 - 51 : 1 3) 26 - 36 - 42 - 51 : 1 The above data gives an overveiw of standard components.

8 For special requests contact Data Axial Piston 2-Position LV-MotorsFrame SizesDimensionLV25LV30LV35 Maximum Displacementcm3/ rev253035 Maximum Output Speed max. Dispalcementrpm400039003800 Maximum Output Speed reduced Displacementrpm550052505000 Maximum Applied Pressurebar415350280 Continuous Operating Pressurebar210175140 Continuous Applied Output TorqueNm / and Mechanical Gearboxes Data Transit Mixer Gearbox TMGF rame SizesDimensionHPM Output TorqueNm510006100071000 Gear Ratio102112131 Displacement per Drum Revolutioncm3-- -Max. Output Speedmin-1202020 Lubrication Oil Capacityl121616 Weight (without Lubrication oil)kg253325333 Drum Sizem3810 106 Sauer-Danfoss offers a wide variety of opencircuit products, fixed and variable displace-ment pumps, solutions for on and off high-way vehicles and equipment for construc-tion, material handling, farm industry andmany other displacement gear pumps and motorsand variable displacement piston pumps are aperfect choice when equipping applicationslike fork lift trucks, tractors and road wide range of motors, piston, gear and orbital types, are extensively used in the mobile program includes tailor-made pump solu-tions, in which several functions are integratedin one body to optimise size and combining products we can offer system solutions, like fan drive systems for buses,wheel loaders and other heavy and benefits.

9 Motor inlet pressures up to 250 bar Full series operation capability European and SAE flange and shaft options O-ring boss ports, European 4-bolt ports Radial case drain option European/metric options Integral valves (special rear cover) Fan drive versions with integral control and relief pumps and motorsFor light vehiclessuch as aerial lifts, greens and fairway mowers and electric forklifts, Sauer-Danfoss offers aluminum pumps in the SKP1 and SKP2 ranges and YCC pumps where compact multi-section pumps are pumps feature: Integral valves, pressure balanced design for high efficiency, and extruded aluminum bodies for high medium-sized vehiclessuch as tractors,IC forklifts and skid steers we offer the 25 SPaluminum pump or the cast iron D Seriespump, where a heavier duty pump is pumps feature: SAE A and B mounts,integral valves, and high-performance DU larger off-highway vehicleslike tractors,backhoe loaders, dumpers and telescopic handlers, we offer the SNP3 as well as the heavy duty 35CI range of cast-iron combinations of the pumps mentioned are available as multiple units made to fit any circuit piston pumpsThe scope of the product family is a new variable OC pump designed primarily for themobile equipment market.

10 This pump has been optimised to excite the marketplacewith regard to options, life, package size andinstallation piston variable displacement pumps(Series 45) Robust and easily serviced design 8 sizes of variable displacement pumps Compact and light-weight Complete family of control circuit gear units andaxial piston pumpsFANDRIVESERIES 45 PISTON PUMPSKP2 PUMP7 Special features: Ability to offer complete systems Smaller package size Lower noise High quality PackagesAn integrated hydraulic package is a combination of pumps, valves, filters, fittings,pipework, ports, pumps can be considered as: Simple: a) A tandem gear pump with special inlet adapter, or b) a solo gear pump with filter and external gear Intermediate:A tandem gear pump with customised mounting, filter mount relief valve and external gear Complex:2 gear pumps and 1 piston pump with 3 filter mounts, 6 valves, custom mount,24 ports, gear drive train, internal galleries replacing pipework, mount for 3rdparty system integrationIntegrated package pumps are ideal solutionsfor the manufacturers of agricultural and on-highway vehicles.