Section 3 - TimberPro Inc

1 Section Machine Maintenance - Machine Maintenance Information Maintenance Charts & Diagrams: Important Preventive Maintenance Information: Special Component Break-In Daily Walk-Around Inspection .. Chart .. After 50 Hours Of Operation .. Preventive Maintenance Schedule After 250 Hours Of Operation .. Chart .. After 500 Hours Of Operation .. Lubrication Points After 1000 Hours Of Operation .. Lubricant & Fill Capacities Chart .. After 1500 Hours of Operation .. Engine Oil Information .. Form T005 Machine Maintenance Information 1000. 2000. Special Component Break-In Schedule 250. 500. 100. 50. 4. Torque Leveling Pin Taper Bolts x Tighten Leveling Pin Slack Adjusters x Check Track Final Drive Oil Levels x Check Pump Drive Gearbox Oil Level x Check Swing Gearbox Oil Level x Check Engine Oil and Coolant Levels x Change Lower Fuel Pump Suction Filter x x Change Pump Drive Gearbox Oil see procedure under Every 1000 Hours Of Operation x Change Track Final Drive Oil x Change Swing Gearbox Oil x Change Hydraulic Oil Filters x Torque Cab Mounting Bolts x Torque Swing Motor Mounting Bolts x Torque Track Frame Mounting Bolts x Torque Swing Bearing Mounting Bolts x Flush Track Final Drive Oil x Daily 1000.

2 2000. Preventive Maintenance Chart 500. 250. 100. 50. Check Engine Oil Level x Drain Water/Sediment at Primary Fuel Filter x Check Engine Coolant Level x Check Fuel Level and DEF/AdBlue Level x Check Hydraulic Oil Level x Check Air Cleaner Restriction Indicator x Inspect Machine for Loose or Missing Fasteners x Inspect for Damaged Hydraulic Hoses x Clean Flammable Debris and Fluid From All Surfaces x Inspect and Clean Radiator / Oil Cooler / A/C Condensor Fins x Run Air Conditioner x Inspect Fire Extinguisher x Test Arming \ Door Switch Interrupt x Check Cab Emergency Escape Hatch x Lubricate All Cylinder & Pins Joints (daily or every 12 hour shift) x Lubricate Swing Bearing Inner Ring Gear Teeth x Check Pump Drive Transmission Oil Level x Check Lohmann Swing Gearbox Oil Level x Check Track Final Drive Oil Level x Lubricate Swing Bearing Race ** / ** x Torque Leveling Pin Taper Bolts x Tighten Leveling Pin Slack Adjusters x Torque Swing Motor Mounting Bolts x Torque Swing Bearing Mounting Bolts x Torque Track Frame Mounting Bolts x Torque Track Shoe Mounting Bolts x Check Air Conditioner Refrigerant x Change All Fuel Filters x Machine Maintenance Information Form T005.

3 Daily 1000. 2000. Preventive Maintenance Chart 500. 250. 100. 50. Inspect Engine Fan & Belts x Inspect, Secure & Clean Batterys x Change Air Cleaner Filters x Change Engine Coolant Filter x Change Engine Oil & Filter (Reference Engine Manual) x Check Radiator Hoses x Check Engine Coolant Antifreeze Concentration x Inspect and Tighten Engine Turbo and Air to Air Hoses x Change Hydraulic Oil Filters (see Section for instruction) x Change Lohmann Swing Gearbox Oil x Change Pump Drive Gearbox Oil see procedure under Every 1000 Hours Of Operation x )OXVK 5H OO 7 UDFN )LQDO 'ULYHV x Have Fire Suppression System Inspected by Professional x Replace Fire Suppression System Controller Battery x )OXVK 5H OO (QJLQH &RROLQJ 6\VWHP x Clean Hydraulic Tank & Change Hydraulic Oil x 8 QGHU H[WUHPHO\ GXVW\ FRQGLWLRQV WKH DLU FOHDQHU OWHUV PD\ UHTXLUH FOHDQLQJ RU FKDQJLQJ PRUH IUHTXHQWO\.]

4 ** Under extremely wet and muddy conditions, more frequent lubrication may be required. ** DO NOT over-grease the swing bearing or articulation bearing race. If the bearing lip seal is pushed out it will allow dirt and other contaminates into the bearing. 8VH D JRRG TXDOLW\ JUHDVH FRQWDLQLQJ DW OHDVW 0RO\EGHQXP 'LVXO GH E\ YROXPH DW DOO OXEULFDWLRQ SRLQWV . XQOHVV RWKHUZLVH VSHFL HG /XEULSODWH 31 LV UHFRPPHQGHG . Lubrication Points Diagram - Track Machines 1) Central Grease Location for Swing Bearing, Main 4) Leveling Cylinder Rod Pins Boom Pin, and Main Boom Cylinder Base. 5) Attachment Pin 2) Central Grease Location for Main Boom Cylinder 6) 4-Bar Link Pin Rod, Main Boom to Stick Boom Joint, Stick Boom Cylin- 7) Tool Cylinder Rod Pin der and Tool Cylinder Base.

5 8) 4-Bar Attachment Pin 3) Central Grease Location for Leveling Cylinder Base 9) Attachment (Please consult manual sent with attach- and Leveling Components. ment for maintenance and care instructions). Form T005 Machine Maintenance Information /XEULFDQW 6 SHFL FDWLRQ )LOO &DSDFLWLHV &KDUW. Volvo Tier 4 US Quarts SAE 15W-40 multi viscosity engine oil. When temps below -13 F. TAD873VE 27 Liters (-25 C) it's recommend to use SAE 5W-30. American Petroleum 320 HP (235kW) ZLWK OWHU) ,QVWLWXWH SHUIRUPDQFH FODVVL FDWLRQ $3, &+ $3, &+ 6- $3, . &, 6. RU $&($ ( ( . Cummins 25 US Quarts Cummins recommends the use of High-Quality * 24 Liters SAE 15W-40 multi viscosity engine oil. meeting (API) American 300 HP (224 kW) ZLWK OWHU 3 HWUROHXP ,QVWLWXWH SHUIRUPDQFH FODVVL FDWLRQ &* RU &+ VHH.

6 Engine manual). US gal Use a mixture of 50% Ethylene Glycol or Propylene Glycol anti- Cooling System Liters freeze mixed with 50% distilled water. (Supplemental Coolant Additives are recommended, see engine manual for more information). Fuel Tank - ASTM No. 2D (ASTM D975 or EN 590) fuel is recommended. For Leveling 180 US gal - 681 L operating temperatures below 32 F (0 C) a use of and Non-Leveling 110 US gal - 416 L blend may be used. Lohmann Swing US Quarts DIN 51502 - CLP or CLP HC - ISO 220. Gearbox* 4,3 Liters (see recommended oils chart on next page). Funk - Pump Drive US Quarts SAE 75W-90 synthetic oil that meets Transmission* Liters 0,/ 35) ( VSHFL FDWLRQV . Track Final Drives US Quarts (CAT TO-4 SAE 50).

7 Liters Hydraulic Oil Tank 60 US Gallons High quality hydraulic oil with anti-wear 227 Liters Additives added. See Hydraulic Oil 3 HUIRUPDQFH 6 SHFL FDWLRQV 6 HFWLRQ . General Greasing High quality grease containing at least 0RO\EGHQXP 'LVXO GH E\ YROXPH DW. All lubrication points. TimberPro recommends Lubriplate #176 PN# 18431. Engine Oil Information New Engine Break-In Oils Consult your Engine Maintence Manual for recommended Engine Oil Performance procedure when breaking in a new or rebuilt engine. The use of quality engine lubricating oils combined with appropriate oil drain and filter intervals are critical factors in maintaining engine performance and durability. The engine manufacturer recommends the use of high quality SAE 15W-40 heavy duty engine oils which meet the American Petroleum Institute (API) performance classification CG-4 (preferred) or CF-4 (allowed).

8 A sulfate ash limit of mass percent or less is suggested for optimum valve and piston deposit and oil consumption control. Machine Maintenance Information Form T005. Engine Oil Viscosity Selection ENGINE OIL. The use of multi-viscosity lubricating oils has been SELECTION GUIDE. F C. found to improve oil consumption control and improve engine cranking in cold temperatures while maintaining 140 60. lubrication at high temperatures. 122 50. Operating Temperature 15W-40. Range of Engine Oil 104 40. (ALL Seasons). 86 30. While SAE 15W-40 oil is recommended for most climates, 68 20. refer to the Engine Oil Selection Guide for oil viscosity (Winter Conditions). 10W-30. 50 10. (Arctic Conditions). 5W-30.

9 Recommendations for extreme conditions. 32 0. 14 -10. -4 -20. -22 -30. -40 -40. Engine Oil Viscosity Recommended Lube Oil for Lohmann Swing Gearbox Company Oil Brand ADDINOL ECO GEAR 220 M, ECO GEAR 220 S. Agip BLASIA 220 CLP. American Agip Blasia 220, Industrial Gear Lubricant 5 EP. ARAL Degol BG 220 Plus, Degol PAS 220, Degol ESG 220. BECHEM ECOGEAR 220 M, ECOGEAR 220 S. JAX-Behnke Lubricants HP INDUSTRIAL GEAR OIL 220, SYNAX-EP INDUSTRIAL. GEAR OIL 220. BEL-RAY SYNTHETIC GEAR OIL 6690. BENZ OIL, Inc. GEAROL 220, SYN-TECH PAO 220. BP Energol GR-XF 220, Enersyn HTX 220, Energol PM 220, Ener- gol GR-XP 220. Castrol $OSKD 63 $OSKDV\Q 7 7 ULERO 7 ULERO . 237,*($5 %0 237,*($5 6<17+(7,& $ . Chevron Texaco TEXACO PINNACLE EP 220, TEXACO MEROPA 220, Chev- ron, Gear Compound EP 220, Chevron Tegra Synthetic Gear Lub 220, Chevron Ultra Gear Lub 220.)))

10 ESSO SPARTAN EP 220. Etna Products, Inc. ECOGEAR 220 M, ECOGEAR 220 S, BERUGEAR GS 220 BM. FUCHS RENOLIN CLP 220 PLUS, RENOLIN UNISYN CLP 220. Imperial Oil Mobilgear SHC 220../h%(5 .O EHURLO *(0 1..XZDLW Q8 Goya NT 220, Q8 El Greco 220. Lubrication Engineers, Inc. ALMASOL 5 EP. Mobil Mobilgear XMP 220, Mobilgear SHC XMP 220. MOTOREX GEAR COMPOUND 220 PLUS, GEAR SINTEC CLP 220. Petro-Canada Lubricants ULTIMA EP 220, ULTIMA SYNTHETIC EP 220. Shell Omala Oil F 220, Omala Oil HD 220. 7H[DV 5H QHU\ &RUS INDUSTRIAL GEAR LUB 5 EP. Total CARTER EP 220, CARTER SH 220. Form T005 Machine Maintenance Information Daily Walk-Around Check Engine Oil Level Inspection VOLVO. It is extremely important to perform a daily walk-around inspection of the machine before beginning to work.))]