SensaGuard Integrated Latch Installation Instructions

1 Installation InstructionsOriginal InstructionsSensaGuard Integrated Latch (These Instructions are for the series B version only)Catalog Numbers 440N-Z21SS3PA, 440N-Z21SS3PB, 440N-Z21SS3PH, 440N-Z21SS3PJ, 440N-Z21US3PA, 440N-Z21US3PB, 440N-Z21US3PH, 440N Z21US3 PJSummary of ChangesAdded Misalignment on page must be in accordance with the following Instructions and specifications and implemented by suitable competent personnel. Adherence to the recommended maintenance Instructions forms part of the unit is not to be used as a mechanical stop. Guard stops and guides must be device is intended to be part of the safety-related control system of a machine. Before Installation , a risk assessment is performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental p i c P a g eSummary of Changes1 Introduction1 Technical Specifications2 Approximate Dimensions2 Mounting Information2 Misalignment3 Diagnostic3 Typical 8-Pin Unit Wiring Diagram3 Timing Diagram4 Troubleshooting4 Commissioning Unique Coded Units5 Application Wiring Examples6 Recommended Safety Control Interfaces12 Maintenance and Repair12 Declaration of Conformity12WA R N I N G : Do not defeat, tamper, remove, or bypass this unit.

2 Severe injury to personnel could : This device must be provided with a 24V DC PELV or SELV power supply that conforms to the requirements of 414-3 of IEC 60364-4-41 where provisions have been taken. To confirm that, even if there s an internal fault, the voltage at the outgoing terminals cannot exceed 60V selection or Installation of the device affects the integrity of the safety injury or death, property damage, or economic loss can with ISO 14119 including accessibility to the Installation , arrangement and mounting, possible substitute actuation, access to the escape release, motivation to defeat, and actuation : Management controls, working procedures, training, and additional protective measures can be used to minimize the motivation to defeat and to manage the use and availability of spare with IEC 13857 and ISO 13855 for guard openings and minimum (safe) with IEC 62061 or ISO 13849-1 and ISO 13849-2 for functional : Read this document and the documents that are listed in the Additional Resources section about Installation , configuration, and operation of this equipment before you install.

3 It is required that you familiarize yourself with Installation and connection Instructions and requirements of all applicable codes, laws, and accordance with applicable codes of practice, suitably trained personnel are required to implement Installation , adjustments, service initiation, use, assembly, disassembly, and maintenance. If this equipment is used in a manner that the manufacturer does not specify, the protection that is provided by the equipment can be automation Publication 440N-IN009B-EN-P - March 2020 SensaGuard Integrated Latch Installation InstructionsTechnical SpecificationsApproximate DimensionsFigure 1 - Switch and Actuator [mm (in.)]Mounting the switch and actuator so they are aligned with each the switch and actuator to the removable guard, door, or gate. Recommended fastener size 2 - Nut Torque Specification (a)AttributeLow (Standard) Coding: 440N-Z21SS3PA, 440N-Z21SS3PB, 440N-Z21SS3PH, 440N-Z21SS3 PJHigh (Unique) Coding: 440N-Z21US3PA, 440N-Z21US3PB, 440N-Z21US3PH, 440N-Z21US3 PJSafety RatingsStandardsSafety ClassificationIEC 60947-5-3, Cat.

4 4 PLe Per ISO 13849-1, Type 4 Interlock Device according to ISO 14119 with either low (standard) or high (unique) coding, SIL CL3 per IEC 62061 and IEC 61508 Functional Safety DataPLe Cat 4 according to ISO 13849 Always send to PDF for functional safetySee publication marked for all applicable directives, c-UL-us(UL 508), and T CharacteristicsSensing Distance, Assured ON5 mm ( in.) Both pool pieces must be in contact with striker Distance, Assured OFF32 mm ( in.)Operating Voltage24V DC +10%/-15% Class 2 SELV or PELV power supplyResponse Time (Off)45 msUtilization Category according to IEC 60947-5-2 UeleDC-12 and DC-1324V200 mAFrequency of Operating HzOperating Current, min1 mAOff-state Output Current< mANo-load Supply Current< 50 mALoad Current, max200 mAVoltage Drop< Connected in SeriesUnlimited. SeeTiming Diagram on page 4 Case MaterialGrilamidActuator MaterialGrilamid/PBTO utputsSafe StateDe-energized (2 x PNP, 0V), AUX energized (1 x PNP, 24 VRun StateEnergized (2 x PNP, 24V), AUX de-energized (1 x PNP, 0V)MechanicalSensor Case MaterialRed GrilamidActuator Case MaterialRed Grilamid/PBTE nvironmentalOperating +70 C ( +158 F)Relative RateNEMA 3, 4X, 12, 13, IP66, IP67, IP69 KShock and VibrationIEC 60068-2-27 30 g ( oz), 11 msIEC 60068-2-6 HzPollution DegreeIEC 60947-1 3 Electro-magnetic Compatibility (EMC)Electrostatic Discharge ESDIEC 61000-4-2: 8 kV air discharge; 4 kV contact dischargeRadiated EMF immunityIEC 61000-4-3: 20V/m; 10V/m ( GHz)Electrical Fast Transient/Burst ImmunityIEC 61000-4-4: 2 kVConducted ImmunityIEC 61000-4-6: 10 VRated Impulse Withstand VoltageIEC 60947-1: 1 kVProtectionShort circuit, overload, reverse polarity, overvoltage, loss of groundIMPORTANTDo not over torque the mounting hardware.)

5 (a)Switch/Actuator: N m ( in lb) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )15 N (3 lb) Typical45 N (10 lb) TypicalLatch Force SettingLowMediumHighRockwell automation Publication 440N-IN009B-EN-P - March 20203 SensaGuard Integrated Latch Installation InstructionsFigure 3 - Sliding DoorFigure 4 - Hinged DoorMisalignment50 mm ( in.) side-to-side 5 - Striker PlateDiagnosticSee Unique Coded Diagnostic on page 5 for learning process 8-Pin Unit Wiring DiagramRecommended connection cable, 2 m ( ft) 889D-F8AB-2. Replace the 2 with 5 (5 m [ ft]) or 10 (10 m [ ft]) for standard cable Mounting Bracket440N-ASDBM ounting Bracket440N-AHDB Mounting BracketStainless Steel Cover PlateBoth pole pieces must be in contact with the striker IndicatorsStatus/Diagnostic IndicatorStateStatusTroubleshootingOffNo t powered RedOSSD not active GreenOSSD active Green flashPower up test or OSSD inputs not validCheck 24V DC on OSSD inputs (yellow and red wire)Red flash1 Hz flash OSSD fault4 Hz flash internal faultOSSD fault check OSSD outputs are not shorted to GND, 24V DC, or each other.

6 Cycle NumberWire ColorSignal1 WhiteAux. Output C2 Brown+24V DC3 Green 4 YellowOSSD 2 Input5 GrayOSSD 1 Output6 PinkOSSD 2 Output7 Blue0V8 RedOSSD 1 Input3 - NA8 - OSSD 1 Input2 - 24V DC1 - Auxiliary Output4 - OSSD 2 Input5 - OSSD 1 Output6 - OSSD 2 Output7 - 0V4 rockwell automation Publication 440N-IN009B-EN-P - March 2020 SensaGuard Integrated Latch Installation InstructionsTiming DiagramTroubleshootingFigure 6 - series CircuitIMPORTANTSee Technical Specifications on page 2 for Certification information and ms45 ms50 ms55 msS11S12S21S22S34A113S52A214232433413442 MSR127TP440R-N23132 BlueGrayPinkYellowRedBrownSensaGuard SensorSensaGuard ActuatorBlueGrayPinkYellowRedBrownSensaG uard SensorUnit 2 Unit 3 Unit 1 SensaGuard ActuatorBlueGrayPinkYellowRedBrownSensaG uard SensorSensaGuard ActuatorResponse Time: Safety outputs turn OFFI nitial Conditions: All actuators are in sensing Time: Safety outputs turn ONInitial Conditions: Actuator 1 is out of sensing range. Sensor 1 indicator is solid red.

7 Actuator 2 and 3 are in sensing range. Sensor 2 and 3 indicators are flashing 1 is moved into sensing 2 OSSD inputs (red and yellow) transition to 24V DC from Sensor 1 OSSD outputs. Sensor 1 indicator turns solid green. Sensor 3 OSSD outputs (gray and pink) are 3 indicator turns solid green. Sensor 3 OSSD inputs (red and yellow) transition to 24V DC from Sensor 2 OSSD 2 indicator turns solid green. Actuator 1 is moved out of sensing 1 OSSD outputs (gray and pink) turn OFF. Sensor 1 indicator turns solid 2 OSSD outputs (gray and pink) turn OFF. Sensor 2 indicator flashes 3 OSSD outputs (gray and pink) turn OFF. Sensor 3 indicator flashes green. 0 ms360 ms378 ms396 ms+24V DC24V CommonYe lRedBrownGrayPinkBlue24V DCPowerSupply1606-XL120D power supplySwitch 1+240V DCSwitch 2 WhiteWhiteYe lRedBrownGrayPinkBlueActuator 1 Actuator 2 Switch 3 WhiteYe lRedBrownGrayPinkBlueActuator 3 Switch 4 WhiteYe lRedBrownGrayPinkBlueActuator 4 Switch 5 WhiteYe lRedBrownGrayPinkBlueActuator 5+24 V+24 V+24 V+24 V+0 V+0 V+0 V+0 V+0 V+0 VActuator 2 is in sensing 2 is functioning properly.

8 OSSDs are energized to indicator is 3 is in sensing 3 has diagnostic table Red indicator is flashingActuator 1 is in sensing 1 is functioning are energized to 24V. Green indicator is 4 is in sensing 4 is functioning properly. OSSD inputs are 0V. OSSDs are de-energized to indicator is flashing to indicate OSSD inputs are not s are 5 is in sensing 5 is functioning inputs are are de-energized to indicator is flashing to indicate OSSD inputs are not automation Publication 440N-IN009B-EN-P - March 20205 SensaGuard Integrated Latch Installation InstructionsCommissioning Unique Coded UnitsPower the SensorConnect the sensor to 24V DC. SeeTypical 8-Pin Unit Wiring Diagram on page 3 for sensor can be commissioned to either learn additional actuators or be locked for a one-time learn the ActuatorQuick up the sensor and bring an actuator into the sensing the actuator in the sensing field for 2 minutes or is to Learn an Additional ActuatorThe sensor automatically starts the learning process as soon as an actuator is brought into the sensing Learn Only (Unit Locked)The sensor automatically starts the learning process as soon as an actuator is brought into the sensing a New Actuator To learn a replacement actuator, bring the actuator to be taught into the sensing range of the safety switch.

9 The learn sequence is the same as the sequence for commissioning the first actuator. A sensor cannot relearn a previously learned actuator or a standard SensaGuard actuator. The sensor only recognizes the most recently learned Coded DiagnosticError codes for learning process. Power cycle to clear sensor Status/Diag indicator begins to blink green eight times then repeat, indicates that the sensor has not yet learned an sensor can be locked so it cannot learn another actuator; see One-time Learn Only (Unit Locked).IMPORTANTThe sensor can learn a new actuator up to eight times. The Status/Diag indicator blinks the number of actuators left that a sensor can SequenceStepDescription1 Target presentStatus/Diag indicator blinking green 1 Hz rate2 Verifying actuatorStatus/Diag indicator blinking green/red 1 Hz rate (15 s)3 Program sensorStatus/Diag indicator blinking green/red 4 Hz rate (15 s)4 Program completeStatus/Diag indicator blinking green/1 Hz rate (number of learns left) (15 s)5 Ready stateStatus/Diag indicator solid green6 Learn is completed Learning SequenceStepDescription1 Target presentStatus/Diag indicator blinking green 1 Hz rate2 Verifying actuatorStatus/Diag indicator blinking green/red 1 Hz rate (15 s)3 Program sensorStatus/Diag indicator blinking green/red 4 Hz rate (15 s)4 Program LockingStatus/Diag indicator blinking green (number of learns left) (15 s)

10 5 Remove the actuator from the sensing fieldStatus/Diag indicator changes to solid red6 Replace the actuator back into the sensing fieldStatus/Diag indicator continues blinking green 1 Hz rate (number of learns remaining)7 Ready stateStatus/Diag indicator solid green8 Learn is complete. Status/Diagnostic Indicator Flashes (4 Hz) Error CodeGreenOSSD inputs not validRed-Red-Red-GreenCannot learn a standard SensaGuard actuatorRed-Red-Red-Green-GreenActuator already learnedRed-Red-Red-Green-Green-GreenBad RFID; Target that is moved out of rangeRed-Red-Red-Green-Green-Green-Green Exceeded learning eight actuatorsRed-Red-Red-Green-Green-Green-G reen-GreenUnit locked: Cannot learn another actuator6 rockwell automation Publication 440N-IN009B-EN-P - March 2020 SensaGuard Integrated Latch Installation InstructionsApplication Wiring ExamplesFigure 7 - Wiring to MSR127 Safety Relay+24V DCUnit 1 Unit 224V Com440L GuardShield BlueGrayPinkYellowRedBrownSensaGuard SensorSensaGuard ActuatorBlueGrayPinkYellowRedBrownSensaG uard SensorSensaGuard Actuator1265373 PinkReceiverBrownBrownTransmitterGrayBlu eGreenBlueBlueGrayPinkYellowRedBrownSens aGuard SensorSensaGuard ActuatorBlueGrayPinkYellowRedBrownSensaG uard SensorSensaGuard ActuatorBlueGrayPinkYellowRedBrownSensaG uard SensorSensaGuard ActuatorBlueGrayPinkYellowRedBrownSensaG uard SensorSensaGuard ActuatorS11 S12S21S22S34A113S52A214232433413442 MSR127RP440R-N231xxResetK1K2S11 S12S21S22S34A113S52A214232433413442 MSR127RP440R-N231xxResetK1K2S11 S12S21S22S34A113S52A214232433413442 MSR127RP440R-N231xxResetK1K2S11 S12S21S22S34A113S52A214232433413442 MSR127TP440R-N231xxK1K2K1K2K1K2K1K2K1K2 MSR127RP