SensaGuard Rectangular Flat Pack Installation Instructions

1 Installation InstructionsOriginal InstructionsSensaGuard Rectangular Flat Pack(Series B Models Only)Catalog Number 440N-Z21xSummary of ChangesThis publication contains a new Assured ON sensing distance for -CU models (see page 2).IntroductionInstallation must be in accordance with the following Instructions and specifications and implemented by suitable competent personnel. Adherence to the recommended maintenance Instructions forms part of the unit is not to be used as a mechanical stop. Guard stops and guides must be device is intended to be part of the safety-related control system of a machine. Before Installation , a risk assessment is performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental THESE Instructions FOR FUTURE p i c P a g eSummary of Changes1 Introduction1 Specifications2 Dimensions2 Mode of Operation Status Indicator2 Diagnostics3 Mounting3 Typical Wiring Diagram3 Commissioning (Unique Coded Units)

2 Power the Sensor4 OSSD Test Pulses5 Timing Diagram5 Troubleshooting6 Application Wiring Examples6 Recommended Safety Control Interfaces11 Maintenance11 Repair11 Declaration of Conformity11WA R N I N G : Do not defeat, tamper, remove, or bypass this unit. Severe injury to personnel could : This device must be provided with a 24V DC PELV or SELV power supply that conforms to the requirements of 414-3 of IEC 60364-4-41 where provisions have been taken. To confirm that, even if an internal fault, the voltage at the outgoing terminals cannot exceed 60V selection or Installation of the devices affects the integrity of the safety injury or death, property damage, or economic loss can with ISO 14119 including section, accessibility to the Installation , arrangement, and mounting, possible substitute actuation, access to the escape release, motivation to defeat, and actuation controls, working procedures, training, and additional protective measures can be used to minimize the motivation to defeat and to manage the use and availability of spare with ISO 13857 and ISO 13855 for guard openings and minimum (safe)

3 With IEC 62061 or ISO 13849-1 and ISO 13849-2 for functional Series A and Series B non-contact switches only work with the appropriate series actuator. Series A and Series B actuators can be purchased product is intended for industrial/business application only. It is not intended to be used in residential applications as it can cause radio interference on other residential : Read this document and the documents that are listed in the Additional Resources section about Installation , configuration, and operation of this equipment before you install. Users are required to familiarize themselves with Installation and connection Instructions and requirements of all applicable codes, laws, and accordance with applicable codes of practice, suitably trained personnel are required to implement Installation , adjustments, service initiation, use, assembly, disassembly, and this equipment is used in a manner that the manufacturer does not specify, the protection that is provided by the equipment can be : Do not attempt to install this device unless the Installation Instructions have been studied and understood.

4 This document acts as a guide for a typical Installation and is available in additional languages at Automation Publication 440N-IN018C-EN-P - August 2020 SensaGuard Rectangular Flat Pack Installation InstructionsSpecificationsDimensionsFigu re 1 - Actuator [mm (in.)]Figure 2 - Sensor Dimensions [mm (in.)]Mode of Operation Status IndicatorThe actuator is supplied with the RatingsStandardsSafety ClassificationIEC 60947-5-3, Cat. 4 PLe Per ISO 13849-1, Type 4 interlocking device according to ISO 14119 with either low (standard) or high (unique) coding, SIL CL 3 per IEC 62061 and IEC 61508 Functional Safety DataPFHD = (Probability of dangerous failure per hr) T1 = 20 (Proof test interval)CertificationsCE marked for all applicable directives, c-UL-us (UL 508), and T V, see CharacteristicsSensing distance, Assured ON15 mm ( in.)

5 (1)(1)13 mm ( in.) for -CU distance, Assured OFF25 mm ( in.)Operating voltage24V DC 10%/-15% Class 2 SELV or PELV power supplyResponse time (Off)45 msUtilization Category according to UeleDC-12 and DC-1324V200 mAFrequency of operating HzNo-load supply current< 50 mAOutputs (OSSD)Safe stateDe-energized (2 x PNP, 0V), AUX energized (1 x PNP, 24V)Run stateEnergized (2 x PNP, 24V), AUX de-energized (1 x PNP, 0V)Load current200 mA, maxVoltage drop< connected in seriesUnlimited, see Timing Diagram on page case materialPolycarbonateActuator case materialPolycarbonateEnvironmentalOperat ing +70 C ( +158 F)Operating relativeWashdown ratingIP66, IP67, IP69 KShock and VibrationIEC 60068-2-27: 30 g ( oz), 11 msIEC 60068-2-6: HzPollution DegreeIEC 60947-1.

6 3 Electromagnetic Compatibility (EMC)Electrostatic Discharge ESDIEC 61000-4-2: air dischargePer IEC 61326-1 (functional): 8 kVPer IEC 61000-6-7 (fail-safe): 8 kVRadiated EMF immunity IEC 61000-4-3 Per IEC 61326-1 (functional): 10V/mPer IEC 61000-6-7 (fail-safe): 20V/mElectrical Fast Transient/Burst ImmunityIEC 61000-4-4 Per IEC 61326-1 (functional): 2 kV/5 kHzPer IEC 61000-6-7 (fail-safe): 2 kV/5 kHzConducted ImmunityIEC 61000-4-6 Per IEC 61326-1 (functional): 10 VPer IEC 61000-6-7 (fail-safe): 20 VRated Impulse Withstand Voltage IEC 60947-1: 1 kVProtection Short circuit Overload Reverse polarity Overvoltage Loss of ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )QD ConnectorVersionM12 x ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )Status IndicatorRockwell Automation Publication 440N-IN018C-EN-P - August 20203 SensaGuard Rectangular Flat Pack Installation InstructionsDiagnosticsSee Unique Coded Diagnostic on page 5 for learning sequence nonremovable screws, bolts, or nuts to mount the switch and actuator.

7 Do not over torque the mounting hardware. Position the switch and actuator so they are aligned with each Torque SpecificationSwitch/actuator: N m ( lb in)Figure 3 - Minimum Distance Between SensorsFigure 4 - Misalignment CurveTypical Wiring DiagramRecommended cable connection, 2 m ( ft) 889D-F8AB-2. For additional lengths, replace the 2 with 5 (5 m [ ft]) or 10 (10 m [ ft]).Table 1 - Status/Diagnostic IndicatorStateStatusTroubleshootingOffNo t powered RedOSSD not active GreenOSSD active Flashing greenPower up test or OSSD inputs not validCheck 24V DC or OSSD inputs (yellow or red wire)Flashing Hz flash OSSD faultOSSD fault check OSSD outputs are not shorted to GND, 24V DC, or each other2 Hz flash internal faultCycle powerFlashing amber Actuator at maximum sensing range (-N and -N9 models only)Move actuator closer to sensor50 mm ( in.)

8 Table 2 - 8-pin UnitPin NumberWire ColorSignal1 WhiteAuxiliary Output2 Brown24V DC3 Green 4 YellowOSSD 2 Input5 GrayOSSD 1 Output6 PinkOSSD 2 Output7 Blue0V8 RedOSSD 1 InputxzySensorActuatorActuator5101520253 035 Sensing Distance (mm)023235040302030010201040505040302030 01020104050 Misalignment (mm)AssuredSensingDistanceAssured Make: 15 mm ( )Assured OFF: 25 mm ( )xSensorActuatorzzzN/A- 3 OSSD 1 Input - 8 OSSD 2 Input - 4 OSSD 1 Output - 52 - 24V DC1 - Auxiliary Output7 - 0V6 - OSSD 2 Output4 Rockwell Automation Publication 440N-IN018C-EN-P - August 2020 SensaGuard Rectangular Flat Pack Installation InstructionsThe recommended cordset is 2 m ( ft) - 889D-F5AC-2. For additional lengths, replace the 2 with 5 (5 m [16 ft]) or 10 (10 m [ ft]).

9 The recommended patchcord for use with armorblock Guard I/O module is 2 m ( ft) - 889D-F4 ACDM-2. Replace the 2 with 0M3 ( m [ ft]), 1 (1 m [ ft]), 5 (5 m [ ft]), or 10 (10 m [ ft]) for standard cable (Unique Coded Units) Power the SensorConnect the sensor to 24V DC (see Typical Wiring Diagram on page 3 for help).Teaching the Actuator (Ability to Learn an Additional Actuator) up the sensor and bring an actuator into the sensing the actuator in the sensing field for a minimum of 2 is sensor automatically starts the learning process as soon as an actuator is brought into the sensing the Unique Actuator (One Time Learn Only; Unit Locked)Initially Teaching in the ActuatorThe sensor automatically starts the learning process as soon as an actuator is brought into the sensing a New Actuator (Unique Coded Actuator Only)To learn a replacement actuator, bring the actuator to be taught into the sensing range of the safety learn sequence is the same as the sequence for teaching the actuator (ability to learn an additional actuator).

10 A sensor cannot relearn a previously learned actuator or a standard SensaGuard sensor only recognizes the most recently learned 3 - 5-pin UnitPin NumberColorSignal1 Brown+24V2 WhiteSafety OSSD 1 Output3 Blue0V4 BlackSafety OSSD 2 Output5 GrayAuxiliary OutputIMPORTANTIf you do not require the auxiliary signal, a 4-pin cordset (889D-F4AC-2) can be not use a 5-pin patchcord with the armorblock Guard I/O unique coded sensor is shipped from the factory unprogrammed and must be taught a unique coded actuator, see Teaching the Actuator (Ability to Learn an Additional Actuator).A unique coded sensor can only learn a unique coded actuator and cannot learn a standard coded standard coded sensor does not work with a unique coded unique coded sensor, Status/Diag indicator, begins to blink green eight times then repeats, which indicates that the sensor has not yet learned an unique coded sensor can be locked so it cannot learn another actuator, see Teach the Unique Actuator (One Time Learn Only; Unit Locked).