Series SP-Duplex Booster System June 2014 New Product ...

1 1144 Utica Ave, Brooklyn, NY 11203 Series SP-Duplex Booster System June 2014 New Product Release Meets SDWA and NSF standards for potable water use. Mechanical equipment Roof tank fill systems Booster systems Irrigation systems Chemical feed systems Marine vessels Apartment/Condo Use Cooling tower High Rise Hospital Universities Hotel/Casino Water-TI Water fountain display Capacities to 800 GPM Pressure Boost to 100 PSI* Sizes to 6 Manifolds HP to 40 each pump Available in single and three phase power *Higher pressure available-Consult local sales office Federal Pump Series SP Duplex Booster systems combine over 87 years of Federal Pump Product reliability with practical pressure reducing valve designed systems solutions where water pressure challenges exist. Low Installed Costs Built-In-Reliability Quiet Operation Certified and Tested Backed by Federal Pump 87 year tradition Supported by USA Distribution Network Automatic Operation 24/7 Controlled by pressure reducing valves.

2 Designed with copper manifolds Available in simplex, duplex and triplex arrangements, Series SP constant speed pressure regulated systems provides automatic operation and ease in maintenance. Series SP-Duplex Booster System June 2014 New Product Release Lead free Copper Manifolds System Pressure Gauge Adjustable System Pressure Switch Combination pilot operated pressure reducing and check valves System pressure rated Isolation valves Cushion tank check valves System mounted suction pressure gauge Cushion Tank Cushion tank drain valve Cushion tank relief valve Pump suction isolation valves System Central Controls Cast iron/bronze fitted Close-coupled pumps Lead free Copper Manifolds Fabricated Steel System Base Plate Lead free copper System piping 1144 Utica Ave, Brooklyn, NY 11203 Series SP-Duplex Booster System System Selection Tables System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-4020-2 40 20 46 SP-4030-2 40 30 70 SP-4040-2 40 40 92 SP-4050-2 40 50 116 1CG-3-2 3 SP-4060-2 40 60 139 1 CG-5-2 5 SP-4070-2 40 70 162 1 CG-5-2 5 SP-4080-2 40 80 185 1 CG-5-2 5 SP-4090-2 40 90 208 SP-40100-2 40 100 231 10 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-6020-2 60 20 46 SP-6030-2 60 30 70 2 SP-6040-2 60 40 92 3 SP-6050-2 60 50 116 5 SP-6060-2 60 60 139 5 SP-6070-2 60 70 162 5 SP-6080-2 60 80 185 SP-6090-2 60 90 208 SP-60100-2 60 100 231 10 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-8020-2 80 20 46 SP-8030-2 80 30 70 3 SP-8040-2 80 40 92 5 SP-8050-2 80 50 116 5 SP-8060-2 80 60 139

3 SP-8070-2 80 70 162 SP-8080-2 80 80 185 SP-8090-2 80 90 208 10 SP-80100-2 80 100 231 15 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-10020-2 100 20 46 3 SP-10030-2 100 30 70 3 3 SP-10040-2 100 40 92 5 3 SP-10050-2 100 50 116 5 3 SP-10060-2 100 60 139 3 SP-10070-2 100 70 162 10 3 SP-10080-2 100 80 185 10 3 SP-10090-2 100 90 208 15 3 SP-100100-2 100 100 231 15 3 40 GPM per Pump 60 GPM per Pump 100 GPM per Pump 80 GPM per Pump 1144 Utica Ave, Brooklyn, NY 11203 Series SP-Duplex Booster System System Selection Tables System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-12020-2 40 20 46 2 3 SP-12030-2 40 30 70 3 3 SP-12040-2 40 40 92 5 3 SP-12050-2 40 50 116 3 SP-12060-2 40 60 139 3 SP-12070-2 40 70 162 10 3 SP-12080-2 40 80 185 15 3 SP-12090-2 40 90 208 15 3 SP-120100-2 40 100 231 15 3 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-14020-2 60 20 46 2 CG-3-2 3 4 SP-14030-2 60 30 70 2 CG-5-2 5 4 SP-14040-2 60 40 92 2 4 SP-14050-2 60 50 116 2 4 SP-14060-2 60 60 139 2 CG-10-2 10 4 SP-14070-2 60 70 162 10 4 SP-14080-2 60 80 185 2 CG-15-2 15 4 SP-14090-2 60 90 208 15 4 SP-140100-2 60 100 231 CK-20-2 20 4 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-16020-2 80 20 46 2 CG-3-2 3 4 SP-16030-2 80 30 70 2 CG-5-2 5 4 SP-16040-2 80 40 92 2

4 4 SP-16050-2 80 50 116 2 CG-10-2 10 4 SP-16060-2 80 60 139 2 CG-10-2 10 4 SP-16070-2 80 70 162 2 CG-15-2 15 4 SP-16080-2 80 80 185 2 CG-15-2 15 4 SP-16090-2 80 90 208 2 CK-20-2 20 4 SP-160100-2 80 100 231 2 CK-20-2 20 4 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-18020-2 100 20 46 2 CG-5-2 5 4 SP-18030-2 100 30 70 2 CG-5-2 5 4 SP-18040-2 100 40 92 2 4 SP-18050-2 100 50 116 2 CG-10-2 10 4 SP-18060-2 100 60 139 2 CG-10-2 10 4 SP-18070-2 100 70 162 2 CG-15-2 15 4 SP-18080-2 100 80 185 2 CG-15-2 15 4 SP-18090-2 100 90 208 2 CK-20-2 20 4 SP-180100-2 100 100 231 2 CK-20-2 20 4 120 GPM per Pump 140 GPM per Pump 180 GPM per Pump 160 GPM per Pump 1144 Utica Ave, Brooklyn, NY 11203 Series SP-Duplex Booster System System Selection Tables System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-20020-2 200 20 46 5 4 SP-20030-2 200 30 70 4 SP-20040-2 200 40 92 2 4 SP-20050-2 200 50 116 2 CG-10-2 10 4 SP-20060-2 200 60 139 2 CG-15-2 15 4 SP-20070-2 200 70 162 2 CG-15-2 15 4 SP-20080-2 200 80 185 2 CG-15-2 15 4 SP-20090-2 200 90 208 2 CK-20-2 20 4 SP-200100-2 200 100 231 2 CK-25-2 25 4 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-25020-2 250 20 46 5 5 SP-25030-2 250 30 70 5 SP-25040-2 250 40 92 10 5 SP-25050-2 250 50 116 CG-15-2 15 5 SP-25060-2 250 60 139 15 5 SP-25070-2 250 70 162 2 CG-15-2 15 5 SP-25080-2 250 80 185 CG-20-2 20 5 SP-25090-2 250 90 208 2 CK-25-2 25 5 SP-250100-2 250 100 231 2 CK-25-2 25 5 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-30020-2 300 20

5 46 5 SP-30030-2 300 30 70 5 SP-30040-2 300 40 92 15 5 SP-30050-2 300 50 116 CG-15-2 15 5 SP-30060-2 300 60 139 20 5 SP-30070-2 300 70 162 CG-20-2 20 5 SP-30080-2 300 80 185 CK-25-2 25 5 SP-30090-2 300 90 208 CK-30-2 30 5 SP-300100-2 300 100 231 CK-30-2 30 5 System No GPM Each pump PSI TDH Pump Model 3450 RPM HP Header Size SP-40020-2 400 20 46 3 6 SP-40030-2 400 30 70 3 CG-10-2 10 6 SP-40040-2 400 40 92 3 CG-15-2 15 6 SP-40050-2 400 50 116 3 GC-20-2 20 6 SP-40060-2 400 60 139 3 CG-20-2 20 6 SP-40070-2 400 70 162 3 CG-25-2 25 6 SP40080-2 400 80 185 3 CG-30-2 30 6 SP-40090-2 400 90 208 CK-40-2 40 6 SP-400100-2 400 100 231 CK-40-2 40 6 200 GPM per Pump 250 GPM per Pump 400 GPM per Pump 300 GPM per Pump 1144 Utica Ave, Brooklyn, NY 11203 Series SP-Duplex Booster System June 2014 New Product Release Motor Frame 3450 RPM-HP 1750 RPM-HP F 143 JM 1 145 JM 2 thru 3 thru 2 182 JM 5 3 184 JM 5 213 JM 10 215 JM 15 10 254 JM 20 15 256 JM 25 20 284 JM 30 25 11 Dimension Standard Duplex- No Tank (1) Duplex With Cushion Tank (2) A 41 66 B 25 50 C 29 29 D 27 27 E 54 66 G Refer to Note: 4 Refer to Note: 4 K Total Pump GPM H J 160 and Less 161 thru 240 3 3 241 thru 420 4 4 421 thru 660 5 5 661 thru 900 6 6 Notes: 1.

6 Do not use dimensions for construction purposes unless certified 2. All dimensions are in inches unless otherwise noted. 3. For simplex and triplex System dimensions, refer to other catalog sections 4. The G dimension varies with pump size. Refer to factory. 5. Standard System manifolds locations are as shown. 6. Other manifold connection options are available. Refer to factory. J Connection H F B A E C D (4) Holes K Diameter System Dimensions System shown with cushion tank option. For duplex System without cushion tank dimensions refer to Table: 2 note: 1 Standard cushion tank option shown is for 80 Gallon tank. Other tank sizes are available. Consult factory for available options. Table No: 1 Table No: 2 Table No: 3 7 Performance Curves: VSP Booster System Series VSP Booster System June 2014 New Product Release 3450 RPM Performance Curves: VSPD Booster System 8 Series SP Booster System June 2014 New Product Release 3450 RPM Series SP Booster System June 2014 New Product Release Performance Curves: VSP Booster System 9 3450 RPM 1144 Utica Ave, Brooklyn, NY 11203 Series SP-Duplex Booster System June 2014 New Product Release Suggested Specifications: Duplex Booster System Furnish and install where shown n the plans a factory assembled and tested Duplex Water Booster System equal to Federal Pump Model SP-_____.

7 The System shall include (2) end suction close coupled pump each rated _____GPM at _____TDH. Each pump shall be driven by a drip proof motor, _____HP,_____ phase, _____cycle, _____volts, _____RPM. Motors shall be provided with a service factor. The System shall be factory assembled on a steel base and include the following System components: Close coupled end suction pumps with 3 phase ODP motors. Individual (per pump) combination pressure regulating/check valves System temperature sensor and purge valve Bronze gate valves for suction and discharge connection of each pump Lead free copper manifolds Suction and discharge System pressure gauges Discharge manifold mounted System pressure switch 80 Gallon ASME rated cushion tank Duplex System Controller-UL-508 Individual fused disconnect switch for each pump Individual across the line type magnetic starters with overload protection Individual HOA selector switches Individual pump run lights Automatic lead/lag electric alternator Low suction pressure cut-off switch NEMA 1 Enclosure Options: (Not included in standard offering) Single disconnect switch in lieu of individual switches.

8 High System pressure alarm and shut off. High suction pressure alarm and shut-off Additional audible alarms. Dry contacts for remote indication of alarm conditions. Building Management connections TEFC Motors or other enclosures NEMA 4 or other NEMA rated Enclosure. Larger Cushion Tank (80 Gallon is standard). Stainless Steel trimmed pressure reducing valves ASME Code Cushion Tank System shall be constructed in accordance with SDWA requirements as amended . Sequence of Operation: Upon drop in System set point pressure, the cushion tank will provide pressurized water to the System and initiate the lead pump once System pressure drops below the set point. Lead pump will continue operation and satisfy System pressure and flow requirements. Lead pump will operate until such time that the pressure regulating valve closes and directs the flow and pressure to the cushion tank.

9 The cushion tank, once filled and pressured, will terminate lead pump operation at the given set point. Lead and lag pumps will alternate every 24 hours. If lead pump cannot satisfy System demands, the lag pump will start and work in parallel with the lead pump until such time that System pressure is satisfied and terminate lag pump operation. In the event the suction pressure drop below a pre-set condition (low suction pressure), the low suction pressure switch will terminate all pump operation and sound an alarm horn and light signaling low suction pressure. System shall be a factory assembled and tested water Booster System as manufacturered by Federal Pump Corp.