Service Instructions

1 1 Service Instructions *PH 13 & 14 PACKAGE HEAT PUMPS*PC 13 & 14 PACKAGE COOLINGHORIZONTAL MODELSWITH R-410 ARS6300011r15 April 2016 This manual is to be used by qualified, professionally trained HVAC technicians does not assume any responsibility for property damage or personal injurydue to improper Service procedures or services performed by an unqualified person. 2008 - 2016 Goodman Company, INFORMATION .. 4 - 5 PRODUCT IDENTIFICATION - *PC/*PH[13-14]**H41**.. 6 - 9 PCCP101-103 ROOF 10 PCP101-103 DOWNFLOW 10 PCEF101-103 ELBOW AND FLASHING 11 PCE101-103 11 PCMD101-103 DOWNFLOW MANUAL 12 GPHMD101-103 HORIZONTAL MOTORIZED DAMPER WITH DUCT 12 SQRPC SQUARE TO ROUND 13 SQRPCH SQUARE TO ROUND 13 PCFR101-103 EXTERNAL FILTER 14 PRODUCT 15 ELECTRICAL 16 LINE VOLTAGE 17 SYSTEM OPERATION .. 18*PC/*PH[13-14]**H41**COOLING ..18 COOLING 18 HEATING 18 DEFROST 19 FAN 19 SCHEDULED 22 ONCE A 22 ONCE A 22 TEST 23 COOLING/HEAT PUMP- Service ANALYSIS 23S-1 CHECKING 24S-2 CHECKING 24S-3 CHECKING THERMOSTAT, WIRING, AND 24S-3A Thermostat and Wiring.

2 24S-3B Cooling 25S-3C Heating 25S-4 CHECKING TRANSFORMER AND CONTROL 25S-7 CHECKING CONTACTOR AND/OR 25S-8 CHECKING CONTACTOR 26S-9 CHECKING FAN RELAY 26S-11 CHECKING LOSS OF CHARGE 27S-15 CHECKING 27S-15A RESISTANCE 28S-15B CAPACITANCE 28S-16 CHECKING 29S-16A CHECKING FAN AND BLOWER MOTOR WINDINGS (PSC MOTORS).. 29S-16D CHECKING EEM CHECKING COMPRESSOR 30S-17A RESISTANCE 30S-17B GROUND 30 INDEX3 INDEXS-17D Operation Test .. 31S-18 TESTING CRANKCASE 31S-18A CHECKING CRANKCASE HEATER 31S-21 CHECKING REVERSING VALVE AND 31S-24 TESTING DEFROST 32S-25 TESTING DEFROST 32S-50 CHECKING HEATER LIMIT CONTROL(S).. 32S-52 CHECKING HEATER 32S-100 REFRIGERATION REPAIR 33S-101 LEAK 33S-102 33S-103 34S-104 CHECKING COMPRESSOR 35S-108 35S-109 CHECKING FIXED ORIFICE RESTRICTION 36S-112 CHECKING RESTRICTED LIQUID 37S-113 REFRIGERANT 37S-114 37S-115 COMPRESSOR REVERSING VALVE 40S-200 CHECKING EXTERNAL STATIC 41S-201 CHECKING TEMPERATURE 41 WIRING 42OT18-60A OUTDOOR 42OT18-60A OUTDOOR 43 SINGLE PHASE HKR** HEAT 44 PCE* 45 SPK* - SINGLE POINT WIRING KIT.

3 46 UNIT WIRING 474 Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,that during its lifetime a product may require Service . Products should be serviced only by a qualified Service technicianwho is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testinginstruments and the appropriate Service manual. REVIEW ALL Service INFORMATION IN THE APPROPRIATESERVICE MANUAL BEFORE BEGINNING NOTICES FOR CONSUMERS AND SERVICERSRECOGNIZE SAFETY SYMBOLS, WORDS AND LABELSWARNINGTHIS UNIT SHOULD NOT BE CONNECTED TO. OR USED IN CONJUNCTION WITH, ANY DEVICES THAT ARE NOT DESIGN CERTIFIED FOR USE WITH THIS UNIT OR HAVE NOT BEENTESTED AND APPROVED BY GOODMAN. SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS CONDITI ONS MAY RESULTFROM THE USE OF DEVICES THAT HAVE NOT BEEN APPROVED OR CERTIFED BY PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHERFLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS INFORMATIONTo locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased thisproduct.

4 For further assistance, please contact:GOODMAN BRAND PRODUCTSTOLL FREE1-877-254-4729 ( only)email us at: us at: (713) 856-1821(Not a technical assistance line for dealers.)Outside the , call 1-713-861-2500.(Not a technical assistance line for dealers.) Your telephone company will bill you for the BRAND PRODUCTSTOLL FREE1-877-254-4729 ( only)email us at: us at: (713) 856-1821(Not a technical assistance line for dealers.) is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved. ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, Service OR REPAIR (HEREINAFTER, Service ) THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD Service THE EQUIPMENT. THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER Service OR Service PROCEDURES. IF YOU Service THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT.

5 IN ADDITION, IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO Service THE EQUIPMENT SPECIFIED IN THIS MANUAL, ONLY LICENSED PERSONNEL SHOULD Service THE EQUIPMENT. IMPROPER INSTALLATION, ADJUSTMENT, SERVICING OR REPAIR OF THE EQUIPMENT SPECIFIED IN THIS MANUAL, OR ATTEMPTING TO INSTALL, ADJUST, Service OR REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER TRAINING MAY RESULT IN PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR successful development of hermetically sealed refrig-eration compressors has completely sealed the compressor'smoving parts and electric motor inside a common housing,minimizing refrigerant leaks and the hazards sometimes as-sociated with moving belts, pulleys or to the design of hermetic compressors is amethod whereby electrical current is transmitted to the com-pressor motor through terminal conductors which passthrough the compressor housing wall.

6 These terminals aresealed in a dielectric material which insulates them from thehousing and maintains the pressure tight integrity of the her-metic compressor. The terminals and their dielectric em-bedment are strongly constructed, but are vulnerable to care-less compressor installation or maintenance procedures andequally vulnerable to internal electrical short circuits causedby excessive system REFRIGERANT HANDLINGW hile these items will not cover every conceivable situation, they should serve as a useful either of these instances, an electrical short between theterminal and the compressor housing may result in the lossof integrity between the terminal and its dielectric embed-ment. This loss may cause the terminals to be expelled,thereby venting the vaporous and liquid contents of the com-pressor housing and venting compressor terminal normally presents no dangerto anyone, providing the terminal protective cover is properlyin , however, the terminal protective cover is not properly inplace, a venting terminal may discharge a combination of(a) hot lubricating oil and refrigerant(b) flammable mixture (if system is contaminatedwith air)in a stream of spray which may be dangerous to anyone inthe vicinity.

7 Death or serious bodily injury could no circumstances is a hermetic compressor to be elec-trically energized and/or operated without having the terminalprotective cover properly in Service Section S-17 for proper INFORMATIONWARNINGREFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN "PUSH OUT" THEOXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE. TO AVOIDPOSSIBLE DIFFICULTY IN BREATHING OR DEATH: NEVER PURGE REFRIGERANT INTO AN ENCLOSED ROOM OR SPACE. BY LAW, ALL REFRIGERANTS MUST BE RECLAIMED. IF AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE AREA BEFORE BEGINNING WORK. LIQUID REFRIGERANT CAN BE VERY COLD. TO AVOID POSSIBLE FROST- BITE OR BLINDNESS, AVOID CONTACT WITH REFRIGERANT AND WEAR GLOVES AND GOGGLES. IF LIQUID REFRIGERANT DOES CONTACT YOUR SKIN OR EYES, SEEK MEDICAL HELP IMMEDIATELY.

8 ALWAYS FOLLOW EPA REGULATIONS. NEVER BURN REFRIGERANT, AS POISONOUS GAS WILL BE CONTAMINANTS, IMPROPER Service PROCEDURE AND/OR PHYSICALABUSE AFFECTING HERMETIC COMPRESSOR ELECTRICAL TERMINALS MAYCAUSE DANGEROUS SYSTEM AVOID POSSIBLE INJURY, EXPLOSION OR DEATH, PRACTICE SAFEHANDLING OF AVOID POSSIBLE EXPLOSION, USE ONLY RETURNABLE (NOT DISPOSABLE) Service CYLINDERS WHEN REMOVING REFRIGERANT FROM A SYSTEM. ENSURE THE CYLINDER IS FREE OF DAMAGE WHICH COULD LEAD TO A LEAK OR EXPLOSION. ENSURE THE HYDROSTATIC TEST DATE DOES NOT EXCEED 5 YEARS. ENSURE THE PRESSURE RATING MEETS OR EXCEEDS 400 IN DOUBT, DO NOT USE AVOID POSSIBLE EXPLOSION: NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU MUST HEAT A CYLINDER FOR FASTER CHARGING, PARTIALLY IMMERSE IT IN WARM WATER.

9 NEVER FILL A CYLINDER MORE THAN 80% FULL OF LIQUID REFRIGERANT. NEVER ADD ANYTHING OTHER THAN R-22 TO AN R-22 CYLINDER OR R-410A TO AN R-410A CYLINDER. THE Service EQUIPMENT USED MUST BE LISTED OR CERTIFIED FOR THE TYPE OF REFRIGERANT USED. STORE CYLINDERS IN A COOL, DRY PLACE. NEVER USE A CYLINDER AS A PLATFORM OR A IDENTIFICATION6 The model number is used for positive identification of component parts used in manufacturing. Please use this number whenrequesting Service or parts **PRODUCTTYPE:PackageCooling/HeatingPROD UCTFAMILY:C: Co o lingH: Heat PumpPRODUCTSERIES:13: 13 SEERR ating14: 14 SEERR atingBRAND:G: Goodman Brand A: Amana Brand NOMINALCAPACITY:24: 24,000 BTUH30: 30,000 BTUH36: 36,000 BTUH42: 42,000 BTUH48: 48,000 BTUH49: 48,000 BTUH60: 60,000 BTUHCONFIGURATION:H: Ho rizo ntalREFRIGERANT:4: R-410 AMAJORREVISION:MINORREVISION:VOLTAGE:1: 208-230V/1ph/60Hz3: 208-230v/3ph/60Hz4: 460v/3ph/60 HzPRODUCT IDENTIFICATION7 MODEL # PACKAGE COOLING DESCRIPTIONGPC1324-42H41 AAGPC1348-60H41 BAGoodman Brand or Distinctions Package Cooling - 13 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410 AGPC1324-42H41 ABGPC1349H41 AAGPC1360H41 BBGoodman Brand or Distinctions Package Cooling - 13 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A.

10 Models with 5 mm condenser Brand or Distinctions Package Cooling - 13 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. Models with aluminum evaporator Brand or Distinctions Package Cooling - 13 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. Adds "T" to liquid line and re-locates the pressure switch on "H" series cooling Brand or Distinctions Package Cooling - 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with Brand or Distinctions Package Cooling - 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. Models with 5 mm condenser Brand or Distinctions Package Cooling - 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. Models with aluminum evaporator Brand or Distinctions Package Cooling - 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. Models with 5 mm condenser coils and aluminum evaporator Brand or Distinctions Package Cooling - 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A.