SERVICE MANUAL - Navistar

1 SERVICE MANUALSERVICE MANUAL SECTIONLoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL CIRCUIT DIAGRAMSM odel: LoneStarModel: ProStarStart Date: 01/15/2007S0833902/17/2010S08339 Copyright 02/17/2010 Navistar , and ProStar Chassis Built January, 2007 and After ELECTRICALCIRCUIT DIAGRAMSiTable of Contents1. TABLE OF CONTENTS (CHAPTER 1)..12. INSTRUCTIONS AND CHARTS (CHAPTER 2).. ABBREVIATIONS, P. ACRONYMS, P. CIRCUIT DIAGRAM INSTRUCTIONS, P. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. LAMP BULB CHART, P. RELAY FUNCTION AND WIRING GUIDE, P. SCHEMATIC SYMBOL CHART, P. SCHEMATIC SYMBOL CHART (CONT.), P. SCHEMATIC SYMBOL CHART (CONT.), P. SCHEMATIC SYMBOL CHART (CONT.), P. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3).

2 BATTERY FEED, P. BATTERY FEED (CONT.), P. BATTERY FEED (CONT.), P. BATTERY FEED (CONT.), P. BLANK PAGE, P. BLANK PAGE, P. IGNITION FEED STANDARD AND REMOTE START/STOP, IGNITION FEED ICON, P. IGNITION FEED STANDARD, P. IGNITION FEED STANDARD (LONESTAR), P. ACCESSORY FEED, P. CAB J1939 COMPASS AND ABS EFFECTS, P. CAB J1939 WITH ALL OPTIONS, P. CAB J1939 WITH ALL OPTIONS, P. CAB J1939 WITH ALL OPTIONS, P. CAB J1939 WITH ALL OPTIONS, P. J1939 ENGINE, P. J1939 CHASSIS, P. J1939 WITH SLEEPER, P. J1708 PRIVATE, P. J1708 PUBLIC, P. J1708 PUBLIC, P. J1708 PUBLIC, P. GROUND CAB, P. GROUND CAB, P. GROUND CAB, P. GROUND CAB, P. GROUND CAB, P. GROUND CAB, P. GROUND CAB, P. and ProStar Chassis Built January, 2007 and After ELECTRICALCIRCUIT GROUND CHASSIS, P. GROUND SLEEPER, P. GROUND SLEEPER, P.

3 GROUND SLEEPER, P. ENGINE GROUND IBB ENGINE, P. J1939 DATA LINK IBB ENGINE, P. ZERO VOLT REFERENCE, P. ZERO VOLT REFERENCE, P. CAB ACCESSORIES (CHAPTER 4).. CB POWER RADIO, P. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. ELECTRIC WINDOWS AND DOOR LOCKS, P. ELECTRIC HORN, P. MIRRORS HEATED AND LIGHTED, P. MIRRORS HEATED AND LIGHTED, P. TELEMATICS, P. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. QUALCOMM IMCT SLEEPER, P. PANIC BUTTON, P. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P.

4 RADIO ENTERTAINMENT, SPEAKERS, P. RADIO ENTERTAINMENT, SPEAKERS, P. RADIO ENTERTAINMENT, SPEAKERS, P. RADIO ENTERTAINMENT, SPEAKERS, P. SWITCH PACK, P. WINDSHIELD WIPER MOTOR, P. WINDSHIELD WASHER PUMP, P. DISPLAY, VEHICLE INFORMATION (VID), P. DISPLAY, DRIVER INTERFACE (DID), P. CAT MESSENGER DISPLAY, P. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY,P. DOOR SWITCHES DOME LAMP, P. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. EATON VORAD EVT-300 SYSTEM, P. EATON VORAD EVT-300 SYSTEM, P. EATON VORAD VS-400, P. WABCO ONGUARD WARNING SYSTEM, P. AWARE II, P. AWARE II, P. AWARE II, P. AWARE II, P. AWARE II, P. QUALCOMM OMNIVISION, P. QUALCOMM OMNIVISION, P. MOTIENT MOBILE MAX, P. and ProStar Chassis Built January, 2007 and After ELECTRICALCIRCUIT REMOTE RADIO N/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,P.

5 REMOTE RADIO W/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,P. REMOTE RADIO N/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,P. REMOTE RADIO W/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,P. REMOTE RADIO N/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,P. REMOTE RADIO W/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,P. REMOTE RADIO N/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,P. REMOTE RADIO W/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACEDISPLAY, P. CHARGING AND CRANKING SYSTEM (CHAPTER 5).. MANUAL TRANSMISSION, P. MANUAL TRANSMISSION (CAT ENGINE), P. AUTOMATIC TRANSMISSION, P. AUTOMATIC TRANSMISSION (CAT ENGINE), P. FREEDOMLINE TRANSMISSION, P. FREEDOMLINE TRANSMISSION (CAT ENGINE), P. ETHER START AND FAN WIRING (CHAPTER 6).. ETHER START CUMMINS ISX, P. FAN WIRING, P. FAN WIRING IBB ENGINE, P.

6 STARTING AID COLD START ASSIST (IBB ENGINE), P. ENGINES (CHAPTER 7).. ELECTRONIC ENGINE CONTROLS, P. ELECTRONIC ENGINE CONTROLS CUMMINS ENGINE, P. ELECTRONIC ENGINE CONTROLS CAT ENGINE, P. ELECTRONIC ENGINE CONTROLS CUMMINS ENGINES, P. ELECTRONIC ENGINE CONTROLS WITH ICON, P. ELECTRONIC ENGINE CONTROLS WITH ICON, P. ELECTRONIC ENGINE CONTROLS WITH ICON, P. REMOTE START/STOP, P. REMOTE START/STOP, P. REMOTE START/STOP, P. NO IDLE ENGINE HEAT, P. TRI-PAC NO IDLE, P. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. AFTERTREATMENT (IBB ENGINE), P. GAUGES AND WARNING LIGHTS (CHAPTER 8)..131S08339ivLoneStar and ProStar Chassis Built January, 2007 and After ELECTRICALCIRCUIT AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P.

7 AXLE TEMPERATURE GAUGES, P. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,VOLTMETER AND WATER TEMP. GAUGES, P. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGES, P. FUEL HEATER, P. FUEL TRANSFER PUMP FOR DUAL TANK, P. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. BLANK PAGE, P. IP / GAUGES, P. IP / GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. SECONDARY INSTRUMENT CLUSTER, P. PARKING WARNING LIGHT, P. WARNING LIGHTS, P. IP TEXT MESSAGES AND WARNING LIGHTS CONTROLLED BY ENGINE,TRANSMISSION AND ABS CONTROLLER, P. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. LIGHTING SYSTEM (CHAPTER 9).. LIGHTS STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. LIGHTS STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. LIGHTS STOP, TAIL,TURN AND BACK-UP W/FREEDOMLINE, LIGHTS STOP,TAIL,TURN AND BACK-UP W/FREEDOMLINE, DOME/MAP AND COURTESY LIGHTS DAY CAB, P.

8 DOME/MAP AND COURTESY LIGHTS SLEEPER, P. FOG LIGHTS AND SPOT LIGHT, P. HEADLIGHTS, P. TRIPMASTER, P. TURN AND STOP SWITCH, P. LIGHT SYSTEM PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. LIGHT SYSTEM PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, LIGHT SYSTEM CLEARANCE, ID, P. LIGHT SYSTEM SKIRT LIGHT, P. TRAILER LIGHT SYSTEM MARKER, STOP, TAIL, TURN, P. TRAILER SOCKET BOC, P. TRAILER SOCKET BOC AND EOF, P. TRAILER SOCKET AUXILIARY, P. FLOOR LIGHT, P. DOME AND ACCENT LIGHT SLEEPER, P. DOME AND ACCENT LIGHT SLEEPER, P. LIGHTED AIR SHIELD, P. PANEL LIGHTS, P. WORK LIGHTS DAY CAB, P. WORK LIGHTS SLEEPER CAB, P. DOME AND ACCENT LIGHTS SLEEPER, P. CHASSIS ACCESSORIES (CHAPTER 10).. TIRE PRESSURE MONITOR, P. AIR DRYER, P. AIR SOLENOID PACK 4 WAY, P. AIR SOLENOID PACK 4 WAY, P. and ProStar Chassis Built January, 2007 and After ELECTRICALCIRCUIT AIR SUSPENSION W/LOAD INDICATOR, P.

9 BATTERY FEED TRAILER AUXILIARY, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/BENDIX, P. ANTILOCK BRAKE SYSTEM W/WABCO, P. ANTILOCK BRAKE SYSTEM W/WABCO, P. ANTILOCK BRAKE SYSTEM W/WABCO, P. ANTILOCK BRAKE SYSTEM W/WABCO, P. ANTILOCK BRAKE SYSTEM W/WABCO, P. POWER TAKE OFF, P. FUEL LEVEL, P. VEHICLE SENSOR MODULE, P. VEHICLE SENSOR MODULE, P. BRAKE SENSOR WEAR/STROKE, P. BRAKE SENSOR WEAR/STROKE, P. TRANSMISSION CONTROL MODULE (CHAPTER 11).. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. COLUMN SHIFTER AND MERITOR G TRANSMISSION,P. FREEDOMLINE TRANSMISSION, P. HVAC (CHAPTER 12).. AIR CONDITIONING, P.

10 HVAC SYSTEM CAB, P. HVAC SYSTEM CAB, P. HVAC SYSTEM SLEEPER, P. HVAC SYSTEM SLEEPER, P. HVAC SYSTEM SLEEPER, P. NO IDLE HEAT AND HVAC SWITCHES, P. NO IDLE HEAT AND HVAC APU, P. NO IDLE HEAT AND HVAC SENSORS AND HVAC CONTROL, P. NO IDLE HEAT AND HVAC POWER SUPPLY, P. NOIDLEHEATANDHVAC HEATVALVE,LPMANDBLENDMOTOR, NO IDLE HEAT AND HVAC FUEL FIRED HEATER AND A/C COMPRESSOR,P. NOIDLEHEATER,WEBASTOINCABFUELFIREDHEATER W/LVD, NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. HVAC SYSTEM SLEEPER W/BERGSTROM NO IDLE, P. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES LOCATED IN SLEEPER CONTROLPANEL, P. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES LOCATED IN SLEEPER CONTROLPANEL, P. NO IDLE HVAC W/BERGSTROM HVAC POWER SUPPLY, P. NO IDLE HVAC W/BERGSTROM ENGINE PRE-HEAT VALVE, P. NO IDLE HVAC W/BERGSTROM FUEL FIRED HEATER, P. NO IDLE HEATER,WEBASTO IN CAB FUEL FIRED HEATER N/LVD, P.