SERVICE PARTS MANUAL - Jacobsen Turf Equipment

1 191718136591516781043111 - INCLUDES ITEMS 3 - 16 GASOLINE POWERED UTILITY VEHICLEISSUED DATE MAY 2006 REVISED DATE JULY 2008 SERVICE PARTS MANUAL605271 Page iService PARTS ManualSERVICE PARTS MANUALGASOLINE POWEREDUTILITY VEHICLESE-Z-GO ST 4X4 STARTING model YEAR 2006+E-Z-GO Division of TEXTRON, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the infor-mation contained in this MANUAL is subject to change without Division of TEXTRON, Inc. is not liable for errors in this MANUAL or for incidental or consequential damages that result from the use of the material in SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124 OUTSIDE USA PHONE: 001-706-798-4311, FAX: 001-706-771-4609E-Z-GO DIVISION OF TEXTRON, INC., 388, AUGUSTA, GEORGIA USA 30906-3852 Page iiService PARTS ManualNOTESTo obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer use of non Original Equipment Manufacturer (OEM) PARTS may void the with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of PROLONGED STORAGEAll batteries will self discharge over time.

2 The rate of self discharge varies depending on the ambient temperature and the age and condition of the fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C).Page iiiService PARTS ManualSECTIONPage OF CONTENTSHOW TO USE THE SERVICE PARTS MANUAL .. vILLUSTRATED PARTS BREAKDOWN .. viiACCELERATOR .. A-1 AIR FILTER .. B-1 BODY - FRONT .. C-1 BODY - MID .. C-5 BODY - REAR .. C-7 ROPS AND CAB .. C-9 BRAKES .. D-1 BRAKES - PARK .. E-1 DIRECTION AND DRIVE SELECTOR .. F-1 DRIVETRAIN - FRONT .. G-1 DRIVETRAIN - MID .. G-7 DRIVETRAIN - REAR .. G-11 DRIVETRAIN - TRANSMISSION.. G-17 ELECTRICAL .. H-1 EXHAUST .. J-1 FRONT SUSPENSION .. K-1 FUEL SYSTEM .. L-1 HITCH .. M-1 REAR SUSPENSION .. N-1 SEATING .. P-1 STEERING.. Q-1 TRUCK BED .. R-1 WHEELS & TIRES .. S-1 SPECIALTY PRODUCTS .. APPENDIX A-1 OPTIONS/ACCESSORIES.

3 APPENDIX B-1 Page ivService PARTS ManualTABLE OF CONTENTSPage vService PARTS ManualThis MANUAL is divided into several sections:GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUALILLUSTRATED PARTS BREAKDOWN Contains illustrations and PARTS lists for all systems of the vehicleAPPENDIX Contains a listing of specialty products and options/accessoriesUSE OF THE MANUALTo use this MANUAL , consult the TABLE OF CONTENTS (page iii) to locate the information or illustration of some revisions varies due to supply of components; therefore, it is possible that various combinations ofcomponents may be found that are not directly reflected by each illustration. Consult the illustration that best suits yoursituation. Locate the serial number plate (see BODY located in the Illustrated PARTS Breakdown section of this manualfor its location) and note the complete number shown on the plate.

4 It is important that the serial number of your vehicleand its model number be supplied to SERVICE PARTS when ordering any replacement TO USE THE SERVICE PARTS MANUALPage viHOW TO USE THE SERVICE PARTS MANUALS ervice PARTS ManualHOW TO USE THE SERVICE PARTS MANUAL1. WHEN THE part NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS andselect the most appropriate component description. Turn to the page number indicated and locate the part description in the PARTS list. Read the full accompanyingdescription for specific information regarding the part that was not shown in the index. From the PARTS list, obtain the item number assigned to it and confirm that the part selected is correct by verifyingit with the pictorial representation on the illustrated IF YOU KNOW THE part NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on.

5 Turn to the page number indicated and locate the part number in the PARTS list. Refer to the accompanyingdescription for specific information regarding the part . From the PARTS list, obtain the item number assigned to it and confirm that the part selected is correct by verifyingit with the pictorial representation on the illustrated an asterisk (*) appear in the part number column on the PARTS list page, read upwards until a part number isfound. The part number is the lowest assembly sold by SERVICE PARTS . The asterisk (*) indicates that the part depicted isnot available for : Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under theassembly that it is used on. This process is repeated until the highest final assembly is facilitate the maintenance and repair of the vehicle, a Technician s Repair and SERVICE MANUAL is available from the SERVICE PARTS hand illustration page(continued on right hand pageif required) PARTS list (continued onrear of page if required)

6 Front of Vehicle123101100999812074707164636566671 2112211411911511173721121181161136269949 69582,8781,8684,8983,88102,1041057991921 0710662 - Includes Items 63 - 66, 69 - 74 70 - Includes Items 71 - 74 81 - Includes Items 82 - 84 86 - Includes Items 87 - 89 94 - Includes Items 95, 96 111 - Includes Items 112 - 114 118 - Includes Items 119 - 121126 - Includes Items 127 - 131103*See Body Section for decal information127128129130131126 Page viiService PARTS ManualILLUSTRATED PARTS BREAKDOWNILLUSTRATED PARTS BREAKDOWNPage A-1 SERVICE PARTS Manual1311 Ref Acl 19 241412333234353730293628 part ofFrame27 - Includes Items 28 - 3631 - Includes Items 32 - 3586347549421819204153545556522121384546 part ofCarburetor60626170596364656669 ACCELERATORW here applicable, THE USE OF NON UL PARTS WILL VOID ANY UL ordering PARTS , please specify the model and serial number of the product.

7 * Indicates a component that is not available as an individual ** Indicates consult Customer SERVICE Department for additional part NO. A-2 SERVICE PARTS ManualACCLERATOR173999-G01 ACCELERATOR PAD ..13311398 SCREW, 1/2 - 13 X 3 1/2 ..1400643-G3 WASHER, 1/2" ..1573995-G01 BUSHING ..2673993-G01 INNER PIVOT TUBE ..17800700 LOCK NUT, 1/2 - 13 ..1873813-G01 EXTENSION SPRING ..19101173699-G01 ACCELERATOR PIN, 5/16" X 13/16" LG ..11310387-G3 COTTER PIN, 3/32" X 3/4" LG ..11412064-G3 PUSH NUT, 3/16"..21516171873720-G01 ACCELERATOR AND GOVERNOR CABLE BRACKET ..119311391 SCREW, 3/8 - 16 X 4 ..22000643-G1 WASHER, 3/8" ..121800698 LOCK NUT, 3/8 - 16 ..222232473820-G01 GOVERNOR LEVER ASSEMBLY (INCLUDES ITEMS 28 - 36) ..12873718-G01 GOVERNOR LEVER ..12915944-G1 BALL NUT, #10 - A-3 SERVICE PARTS ManualWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL ordering PARTS , please specify the model and serial number of the product.

8 * Indicates a component that is not available as an individual ** Indicates consult Customer SERVICE Department for additional part NO. BRACKET ASSEMBLY (INCLUDES ITEMS 32 - 35) ..13225274-G1 GOVERNOR ROD ..13323578-G1 COMPRESSION ADJUSTER .. 113500526-G4 NUT, #10 - 32 ..13614390-G4 LOCK NUT, 1/4 - , 1/4 - 20 X 1/2" LG .. CABLE AND CHOKE BRACKET ..14273875-G01 BOLT, M8 - X 20MM STUD ..14600734-G5 LOCK NUT, #10 -32 ..147484973862-G01 EXTENSION SPRING ..150515273566-G01 CHOKE CABLE ..15372154-G01 CHOKE CABLE ADAPTER ..15472155-G02 ADAPTER RETAINER ..15500568-G4 LOCK WASHER, 9/16"..15600545-G4 JAM NUT, 9/16 - LINKAGE ..16073570-G01 CHOKE PIVOT PLATE ..1 Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL ordering PARTS , please specify the model and serial number of the product.* Indicates a component that is not available as an individual ** Indicates consult Customer SERVICE Department for additional part NO.

9 A-4 SERVICE PARTS ManualACCLERATOR6100415-G2 BOLT, 1/4 - 20 X 1 1/4" LG ..16200559-G7 WASHER , 1/4" ..16375677-G01 BUSHING ..16423726-G7 SPACER, 9/16" ..16523577-G1 TORSION SPRING ..16614390-G4 LOCK NUT, 1/4 - 20 ..167686973745-G01 BALL STUD ..17000734-G2 LOCK NUT, 1/4 - 28 ..1 Page B-1 SERVICE PARTS ManualAIR Air 19201330141516179101127728 See DRIVETRAIN - MIDS ection1 - Includes Items 2 - 5864 Front of Vehicle35192322425 AIR FILTERW here applicable, THE USE OF NON UL PARTS WILL VOID ANY UL ordering PARTS , please specify the model and serial number of the product.* Indicates a component that is not available as an individual ** Indicates consult Customer SERVICE Department for additional part NO. B-2 SERVICE PARTS ManualAIR FILTER173654-G01 AIR CLEANER CANISTER ASSEMBLY (INCLUDES ITEMS 2 - 5) ..12 *AIR CLEANER CLEANER COVER ..1472998-G01 AIR CLEANER O-RING.

10 15 *AIR CLEANER LATCH ..2672987-G01 AIR CLEANER ELEMENT ..1701055-G01 SCREW, X 30MM WASHER, M8 ..2973713-G01 AIR FILTER BRACKET ..11073876-G01 BOLT, M6 x 12MM LG ..11173875-G01 BOLT, M8 x 20MM LG ..1121373695-G01 AIR INTAKE PLENUM TO CARBURETOR SEAL ..11473694-G01 AIR INTAKE PLENUM .. , 1/4" ..21773715-G01 BOLT, M6 x 60MM LG ..2181973574-G01 REMOTE AIR INTAKE ..12071055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ..421222311391-G2 HOSE CLAMP, 2 1/16"..12473714-G01 HOSE (CONVOLUTED) ..12511391-G7 HOSE CLAMP, 1 9/16"..1262773712-G01 HOSE (AIR FILTER TO PLENUM) ..12811391-G7 HOSE CLAMP, 1 9/16"..2293070999-G01 SEALANT .. A/RPage C-1 SERVICE PARTS ManualRef Bod 19-1181458434445 part ofItem 7737072737471635171825659195746475251103 8313233 Mounts ToFrameMounts ToFrame34394272854646566202297821 BODY - FRONTW here applicable, THE USE OF NON UL PARTS WILL VOID ANY UL ordering PARTS , please specify the model and serial number of the product.