SERVICE / PARTS MANUAL - - Walker Miller

1 SERVICE / PARTS MANUAL . MODELS: WolfPac 3100. WolfPac 3100R (ROPS Option). ASPHALT ROLLER. A 100% employee-owned American manufacturer REVISION: E 7/2002 P/N 56358. TABLE of CONTENTS WolfPacTM 3100 / WolfPacTM 3100R. FOREWORD / WARRANTY INFORMATION .. 5. LIMITED WARRANTY .. 6. SECTION 1 - TECHNICAL DATA .. 7 - 9. Specifications .. 8 - 9. Machine Sound Level Test .. 9. SECTION 2 - HEALTH & SAFETY - Safety Precautions .. 11 - 16. SECTION 3 - MAINTENANCE .. 17 - 31. Important Maintenance .. 18. Maintenance Chart .. 19. Roll Over Protective Structures (ROPS) .. 20. Inspection/Maintenance of ROPS/Seat Belts .. 20. Additional SERVICE Information .. 20. Fuel Filter .. 20. Fuel Tank .. 20. Fuel Lines .. 21. Engine Oil And Filter .. 21. Air Cleaner .. 21. Spark Plugs .. 21. Engine RPM .. 21. Cooling System .. 22. Valve Clearance .. 22. Hydraulic Oil.

2 22. Hydraulic Oil Filter .. 22. Hydraulic Breather Cap .. 22. Grease Fittings .. 23. Forward/Reverse/Neutral Adjustment .. 23. Neutral 23. Control Cables .. 23. Throttle Lever .. 23 - 24. Parking Brake .. 24. Water Tank .. 24. Sprinklers .. 24. Scraper Maintenance/Adjustment .. 24. Eccentrics .. 24. Engine Mounting .. 24. Hardware .. 24. Loctite .. 24. Battery .. 25. Servicing Battery .. 25. Battery Installation .. 26. Jump Starting .. 26. -3- TABLE of CONTENTS WolfPacTM 3100 / WolfPacTM 3100R. Charge System .. 26. Switch Box/Fuse 25A .. 26. Specified Fuse: 25A .. 26. Ignition System .. 26. Storage .. 26. Troubleshooting .. 27 - 30. SERVICE Record .. 31. SECTION 4 - EXPLODED DIAGRAMS AND PARTS LIST .. 33 - 71. Hardware Key .. 35. Torque Guidelines and Torque Charts .. 36 - 37. Front Frame .. 38 - 41. Front Drum .. 42 - 45. Rear Frame .. 46 - 51.

3 Rear Drum .. 52 - 53. Pivot .. 54 - 55. Power Pac .. 56 - 59. Water Tank .. 60 - 61. Piping Diagram .. 62 - 65. Hydraulic Schematic .. 66 - 67. Wire Schematic .. 68 - 69. Decals .. 70 - 71. CALIFORNIA PROPOSITION 65 WARNING .. 75. -4- Foreword / Warranty Information Warranty Information These instructions include: Please enter the following data. This will help expedite any Safety regulations SERVICE or warranty work. Operating instructions Maintenance instructions 1. Machine Type: _____. These instructions have been prepared for Machine S/N: _____. operation on the construction site and for the maintenance engineer. 2. Engine Type: _____. These instructions are intended to simplify operation Engine S/N: _____. of the machine and to avoid malfunctions through improper operation. 3. VIN: _____. Observing the maintenance instructions will increase 4.

4 Purchase Date: _____. the reliability and SERVICE life of the machine when used on the construction site and reduce repair costs 5. Dealer/Distributor Information: and downtimes. Name: _____. Always keep these instructions at the place of use of the machine. Address: _____. Only operate the machine as instructed and follow _____. these instructions. Phone #: _____. Observe the safety regulations as well as the guidelines of the civil engineering trade Fax #: _____. association. Observe the safety rules for the operation of road rollers and compactors and the 6. Battery pertinent regulations for the prevention of Manufacturer: _____. accidents. Battery Type: _____. Stone Construction Equipment, Inc. is not liable for the function of the machine when used in an improper Battery S/N: _____. manner and for other than the intended purpose. Location of above information: Operating errors, improper maintenance and the use of incorrect operating materials are not covered by the 1.

5 Information on S/N tag. warranty. 2. Information on engine tag. The above information does not extend the warranty and liability conditions of business of Stone 3. Information on S/N tag - if applicable. Construction Equipment, Inc. 4. Date you purchased machine. 5. Dealer machine was purchased from. 6. Information on battery and battery warranty card. Stone Construction Equipment, Inc. Box 150, Honeoye, New York 14471. Phone: (800) 888-9926. Fax: (585) 229-2363. -5- L i m i t e d W a r r a n t y The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps, one year for Rhino , Bulldog , WolfPac Rollers , trowels, Stompers , saws, forward plates, engine powered pumps, Lift Jockey , Mortar Buggy and 6 months for all other products from the date of shipment.

6 The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer. Our warranty excludes normal replaceable wear items, gaskets, wear plates, seals, O-rings, V-belts, drive chains, clutches, etc. Any equipment, part or product which is furnished by the Manufacturer but manufactured by another, bears only the warranty given by such other manufacturer. (The Manufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers, and agrees to furnish, free of charge, the bearings and seals only upon receipt of the defective PARTS . The warranty is two years for eccentric bearings on the forward plate compactors, mortar and plaster mixer drums, trowel gearboxes and five years on the Bulldog trench roller eccentric bearings.) A Warranty Evaluation Form must accompany all defective PARTS .

7 Warranty is voided by product abuse, alterations, and use of equipment in applications for which it was not intended, use of non-manufacturer PARTS , or failure to follow documented SERVICE instructions. The foregoing warranty is exclusive of all other warranties whether written or oral, expressed or implied. No warranty of merchantability or fitness for a particular purpose shall apply. The agents, dealer and employees of Manufacturer are not authorized to make modification to this warranty, or additional warranties binding on Manufacturer. Therefore, additional statements, whether oral or written, do not constitute warranty and should not be relied upon. The Manufacturer's sole responsibility for any breach of the foregoing provision of this contract, with respect to any product or part not conforming to the Warranty or the description herein contained, is at its option (a).

8 To repair, replace or refund such product or PARTS upon the prepaid return thereof to location designated specifically by the Manufacturer. Product returns not shipped prepaid or on an economical transportation basis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturer's dealer to repair defective units with reimbursement for expenses, except labor, and be reviewed with the Manufacturer prior to repair. A Warranty Evaluation Form must accompany all warranty claims. Except as set forth hereinabove and without limitation of the above, there are no warranties or other affirmations which extends beyond the description of the products and the fact hereof, or as to operational efficiency, product reliability or maintainability or compatibility with products furnished by others. In no event whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturer be liable for special or consequential damages including but not limited to: Loss of profits or revenues, loss of use of the product or any associated product, cost of capital, cost of substitute products, facilities or services or claims of customers.

9 No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective September 2001. Stone Construction Equipment, Inc. Phone: 1-800-888-9926 1-585-229-5141. Bred Tough, Technology Born To Work. 8662 Main Street, P. O. Box 150 Fax: 1-585-229-2363. The Way It Ought To Be. Honeoye, NY 14471-0150 e-mail: -6- 9/01 P/N 51018. 1. TECHNICAL DATA. -7- 1. TECHNICAL DATA WolfPacTM 3100 / WolfPacTM 3100R.. Stone WolfPac 3100 - Specifications STONE STONE. MODEL WolfPac 3100 WolfPac 3100R. Dimensions 2240 lbs. / 1018 kg. Dry Wt. 2515 lbs. / 1140 kg. Operating Wt. 2890 lbs. / 1314 kg. 3082 lbs. / 1398 kg. Ballasted Wt. 3292 lbs. / 1493 kg. 3100 lbs. / 1409 kg. Lx Wx H 84 x 36 x 94 (in.) / 213 x 91 x 239 (cm.). 84 x 36 x 56 (in.) / 213 x 91 x 142 (cm.). Drum Width in. / 90 cm. in. / 90 cm.

10 Drum Diameter 22 in. / 56 cm. 22 in. / 56 cm. Side Wall Clearance in. / cm. in. / cm. Curb Clearance 16 in. / 41 cm. 16 in. / 41 cm. Front /Rear Wall Clearance 3 in. / 9 in. -- 8 cm. / 23 cm. 3 in. / 9 in. -- 8 cm. / 23 cm. Operating System Engine 18 hp / kW Honda Twin 18 hp / kW Honda Twin Fuel Capacity 8 gallons / liters 8 gallons / liters Drive Hydrostatic Dual Drum Hydrostatic Dual Drum Steering CP Articulating CP Articulating Hydrostatic Hydrostatic Water Tank Capacity 40 gallons - 151 liters 40 gallons - 151 liters Performance Vibrating Drum Front Front Centrifugal Force 3000 lbs. / 1364 kg. 3000 lbs. / 1364 kg. Frequency 3900 vpm 3900 vpm Gradeability 30% 30%. Outside Turning Radius In - ft. Out - ft. / In - 2 m. Out - m. In - ft. Out - ft. / In - 2 m. Out - m. Infinitely Variable Speed 0 - mph / 0 - 8 km/h 0 - mph / 0 - 8 km/h Standards Hour Meter, Ignition Switch, Safety Neutral Hour Meter, Ignition Switch, Safety Neutral Switch, Transport Link, Lifting Points, Switch, Transport Link, Lifting Points, Anti-Vandal Prot.