ServiceManual - Datatail

1 Service Manual Washer extractor W575N, W585N, W5105N, W5130N, W5180N, W5250N, W5330N. Type 438 9038-60/EN. Original instructions Contents Contents 1 Symbols .. 5. 2 Technical data .. 6. Drawing .. 6. W575N, W585N, W5105N, W5130N .. 6. W5180N .. 7. W5250N, W5330N .. 8. Technical 9. 9. Sound levels .. 10. 3 Machine 4 Function check .. 12. 5 Door and door 13. Door lock .. 13. 6 Motor and motor control .. 17. Motor control 17. Replacement of motor .. 18. 7 20. Replacement of heating 20. 8 Drum .. 21. Replacement of drum .. 21. Replacement of the 24. Belt tension .. 24. Adjusting the belt 25. Replacing 27. Remove the pulley .. 28. Demount the bearing .. 29. 9 38. Drain 38. 10 Detergent 41. Replacement of detergent container .. 42. 11 Control panel .. 43. Control 43. Description .. 43. Connections.

2 44. Replacement of control system CPU .. 45. Control knob .. 50. Replacement of control knob .. 50. USB connection .. 52. 12 I/O 53. 53. Replacement of I/O 54. Functions for I/O-cards .. 57. External coin meter/Central payment (2A).. 57. Central payment (2B).. 58. Central payment (2C).. 59. Outputs for detergent signals and inputs for pause signals, "empty" signal and price reduction (2D) .. 60. Contents Central booking/payment (2F) .. 61. Machines with I/O module type 62. 13 63. 63. Error 64. Description of error codes and causes .. 70. MAIN COMMON .. 70. MAIN WASHER .. 71. MAIN DRYER .. 78. MAIN BARRIER .. 86. MAIN W& 87. MAIN DRYER .. 88. DRUM MOTOR COMMON .. 90. DRUM MOTOR EWD .. 91. DRUM MOTOR 96. FAN MOTOR 107. INTERNAL 108. INTERNAL COM. I/O TYPE INTERNAL COM. I/O TYPE EXTERNAL COM.

3 EXTERNAL COM. EXTERNAL COM. INTERNAL ..117. 14 Inspect the interior of the machine ..118. The manufacturer reserves the right to make changes to design and component specifications. Symbols 5. 1 Symbols Caution Caution, hot surface Read the instructions before using the machine 6 Technical data 2 Technical data Drawing W575N, W585N, W5105N, W5130N. M I. 5 4. A 1 B G 10 11 J. 3 6. 8. 9. 2. C H. K. L. F. D N. E O. 7. 1 Operating panel 2 Door opening, W575N, W585N: 310 mm, W5105N, W5130N: 365 mm 3 Detergent container 4 Cold water 5 Hot water 6 Water re-use 7 Drain valve 8 Liquid detergent supply 9 Electrical connection 10 Steam connection mm A B C D E F G H. W575N 660 1094 1131 355 686 835 80 1034. W585N 660 1157 1132 355 726 836 80 1035. W5105N 720 1187 1200 365 697 920 80 1119. W5130N 720 1326 1201 365 787 920 80 1119.

4 Mm I J K L M N O. W575N 217 124 1014 914 278 101 199. W585N 217 124 1015 915 278 103 199. W5105N 224 124 1099 999 278 105 212. W5130N 224 124 1099 999 278 103 212. Technical data 7. W5180N. M I. P 4. 1 10 5 6. A B G J. 3. 8. 9. 2. C. H. K. F L. D. N. E O. 7. 1 Operating panel 2 Door opening, W5180N: 395 mm 3 Detergent container 4 Cold water 5 Hot water 6 Water re-use 7 Drain valve 8 Liquid detergent supply 9 Electrical connection 10 Steam connection mm A B C D E F G H. W5180N 751 1431 1344 435 875 1048 81 1249. mm I J K L M N O P. W5180N 297 132 1229 1129 278 104 231 217. 8 Technical data W5250N, W5330N. I. M J. A 4. B G P 6. 1 5. 3 10 8. 1. Q. 2. C. K H. F L. D N. E O. 7. 1 Operating panel 2 Door opening, W5250N, W5330N: 435 mm 3 Detergent container 4 Cold water 5 Hot water 6 Water re-use 7 Drain valve 8 Liquid detergent supply 9 Electrical connection 10 Steam connection mm A B C D E F G H.

5 W5250N 830 1594 1425 470 949 1129 80 1328. W5330N 910 1679 1464 500 1034 1034 80 1367. mm I J K L M N O P Q. W5250N 327 233 1288 1203 278 100 264 162 287. W5330N 347 247 1327 1247 278 104 210 162 287. Technical data 9. Technical data W575N W585N W5105N W5130N W5180N W5250N W5330N. Weight, net kg 129 135 145 175 228 287 330. Drum volume litres 75 85 105 130 180 250 330. Drum diameter mm 520 520 595 595 650 725 795. Drum speed during wash rpm 49 49 49 49 44 44 42. Drum speed during rpm 587 587 548 548 525 497 474. extraction G-factor, max. 100 100 100 100 100 100 100. Heating: Electricity kW 13 18 23. kW kW 10 10. kW kW Heating: Steam x x x x x x x Heating: Hot water x x x x x x x Frequency of the dynamic Hz force Floor load at max kN extraction Connections W575N W585N W5105N W5130N W5180N W5250N W5330N.

6 Water valves DN 20 20 20 20 20 20 20. BSP 3/4 3/4 3/4 3/4 3/4 3/4 3/4 . Recommended water kPa 200 600 200 600 200 600 200 600 200 600 200 600 200 600. pressure Functioning limits for kPa 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000. water valve Capacity at 300 kPa l/min 20 20 20 20 30 60 60. Drain valve mm 75 75 75 75 75 75 75. outer Draining capacity l/min 170 170 170 170 170 170 170. Steam valve connection DN 15 15 15 15 15 15 15. BSP 1/2 1/2 1/2 1/2 1/2 1/2 1/2 . Recommended steam kPa 300 600 300 600 300 600 300 600 300 600 300 600 300 600. pressure Functioning limits for kPa 50 800 50 800 50 800 50 800 50 800 50 800 50 800. steam valve 10 Technical data Sound levels The sound power level of the machine is determined by using ISO 3747:2012. According to test code IEC 60704-2-4 the sound power level at extraction and during washing are according to the table: W575N W585N W5105N W5130N W5180N W5250N W5330N.

7 Wash dB(A) 65 64 64 64 69 67 68. Extraction dB(A) 69 69 70 69 72 71 74. Machine presentation 11. 3 Machine presentation 7. 5. 6. 1. 4. 2. 3. 8.. 1 Door 2 Motor 3 Heating unit 4 Drum 5 Detergent container 6 Control panel with Control system 7 I/O modules 8 Drain After a repair has been made Whenever a repair has been made, a function check must be performed before the machine can be used again. 12 Function check 4 Function check May only be carried out by qualified personnel. A function check must be made when the installation is finished and before the machine can be ready to be used. Open the manual water valves. Add detergent in the compartment for main wash and start a program. Check that the drum rotates normally and that there are no unusual noises. Check that there are no leaks in water supply/drain connections.

8 Check that water passes through the detergent container. Check that the door cannot be opened during a program. Ready to use If all tests are OK the machine is now ready to be used. If some of the tests failed, or deficiencies or errors are detected, please contact your local service organisation or dealer. Door and door lock 13. 5 Door and door lock Door lock The door lock consists of: An actuator that locks the door lock and also has one built-in micro switch. The actuator is bi-stable, , it has two stable positions: locked door and unlocked door. The actuator must receive a pulse to lock and unlock the door lock. A micro switch that is closed when the door is closed. An emergency opening button that can be used to open the door lock in an emergency .. 14 Door and door lock Replacement of door lock Disconnect the power to the machine.

9 Demount the front panel.. Door and door lock 15. Demount the door. Demount the trim panel. Disconnect the door lock cables and demount the door lock.. Mount the new door lock and connect the cables. Mount the trim panel. Mount the door and the front panel. 16 Door and door lock Emergency opening of door lock The door can be opened by pressing the emergency opening button. To access the emergency opening button, remove the front panel. The emergency opening button can be reached between the left side panel and the trim panel. If not accessible, remove also the trim panel.. Motor and motor control 17. 6 Motor and motor control Take care when measuring the motor control system since all components have a potential difference of approximately 300V in relation to protective earth and components will contain dangerous voltages when the green LED on the motor control board is on.

10 The motor control system will remain live for 30-60 seconds after cutting the power to the machine and the motor has stopped running. Motor control unit The motor control unit communicates with the control system via a serial (input/output) interface. With the aid of the motor control unit the control system can control not only the speed of the motor at any given point, but also the acceleration or deceleration rate at which the motor is to achieve the speed required. The motor control unit constantly feeds information on current status (both normal status and on any abnormalities arising) back to the control system. The motor control unit can also supply data on the different torque and effect of the motor at constant speed when accelerating and deceleration. These data are used both for calculating the weight of the load and for detecting any unbalance.