SITRANS F M MAGFLO - Lesman

1 Order no.: F M MAGFLO Electromagnetic flowmetersTransmitter type MAG 6000 Industry & MAG 6000 Industry (Ex d)sensor type MAG 1100/MAG 1100 FOOD/MAG 1100 Ex/MAG 1100 FOOD Ex & MAG 5100 W/MAG 3100/MAG 3100 Ex[]*083R9176*Operating ManualEdition 10/2006 - Revision 08sTechnical Documentation (handbooks, instructions, manuals etc.) on the complete productrange SITRANS F can be found on the internet/intranet on the following links:English: F M MAGFLO of transmitter .. of sensor .. installation - At the sensor .. installation - Transmitter .. survey according to Directive 94/9/EC (ATEX) .. and intrinsically safe data .. data MAG 6000 I (Ex d) .. approvals .. type MAG 6000 I .. communication and weight .. MAG 1100 standard & Ex .. MAG 1100 FOOD standard & Ex .. MAG 1100 Ex & MAG 1100 FOOD Ex .. and weight MAG 3100 Ex .. MAG 3100 Ex .. and weight MAG 5100 W .. MAG 5100 W .. type MAG 6000 I.

2 Characteristics MAG 6000 I .. and display layout .. 6000 I .. settings .. and relay outputs .. outputs .. input .. characteristics .. mode .. mode .. menu setup .. identity .. Change Language HART dependent factory settings .. dependent batch and pulse output settings .. rate .. of error numbers .. check list .. shooting MAG transmitter .. list MAG sensor .. of conformity .. type examination certificate .. 46 SITRANS F M MAGFLO safety reasons it is important that the following points, especially the points marked with awarning sign, are read and understood before the system is being installed: Installation, connection, commissioning and service must be carried out by personnelwho are qualified and authorized to do so. It is very important that the same people have read and understand the instructions anddirections provided in this manual and that they follow the instructions and directionsbefore taking the equipment into use!

3 People who are authorized and trained by the owner of the equipment may operate theequipment. The installation must ensure that the measuring system is correctly connected and is inaccordance with the connection diagram. In applications with working pressures/media that can be dangerous to people, surroundings,equipment or others in case of pipe fracture, we recommend that special precautions suchas special placement, shielding or installation of a security guard or a security valve shouldbe made when the sensor is being installed. Siemens Flow Instruments want to assist by estimating the chemical resistance of the sensorparts that are in connection with the media, but it is at any time the customer s responsibility,which materials are chosen and Siemens Flow Instruments takes no responsibility if thesensor corrodes! Equipment used in hazardous areas must be Ex-approved and marked for Europe, FMfor USA and CSA for is required that the special directions provided in the manual and in the Ex certificate mustbe followed!

4 Installation of the equipment must comply with national EN 60079-14 for Denmark. Repair and service must be done by approved Siemens Flow Instruments personnel F M MAGFLO 2 equipmentIn addition to the sensor, the MAG 6000 I asremote or compact mounted may be installed inEx zone 1 and zone Installation of sensorInstallation of transmitter can be remote orcompact Installation oftransmitterHazardous areaThe sensor must always be completely full avoid: Installation at the highest point in the pipesystem Installation in vertical pipes with free outletFor partially filled pipes or pipes with down-ward flow and free outlet the flowmeter shouldbe located in a in vertical pipesRecommended flow direction: upwards. Thisminimizes the effect on the measurement ofany gas/air bubbles in the F M MAGFLO in horizontal pipesThe sensor must be mounted as shown in theupper figure. Do not mount the sensor as shownin the lower figure.

5 This will position the elec-trodes at the top where there is possibility for airbubbles and at the bottom where there is pos-sibility for mud, sludge, sand using empty pipe detection the sensor can betilted 45 , as shown in the upper abrasive liquids and liquids con-taining particlesRecommended installation is in a vertical/in-clined pipe to minimize the wear and depositsin the and outlet conditionsTo achieve accurate flow measurement it isessential to have straight lengths of inlet andoutlet pipes and a certain distance betweenpumps and is also important to centre the flowmeter inrelation to pipe flanges and Installation of sensor(continued)Installation in large pipesThe flowmeter can be installed between tworeducers ( DIN 28545). Assuming that at 8 the following pressure drop curve applies. Thecurves are applicable to :A flow velocity of 3 m/s (V) in a sensor with adiameter reduction from DN 100 to DN 80(d1/d2 = ) gives a pressure drop of F M MAGFLO Remote installation -At the sensorFit and connect the electrode and coil cablesas shown in Electrical connections.

6 The unscreened cable ends must be kept asshort as electrode cable and the coil cable must bekept separate to prevent the cable glands well to obtain opti-mum the SENSORPROM unit from thesensor and mount it in the terminal block in Remote installation -TransmitterNo power up with open lid -Do not open lid while poweronFit the SENSORPROM memory unit in the SENSORPROM unit is supplied with the sensor in the terminal F M MAGFLO Ex survey accordingto Directive 94/9/EC(ATEX)Applies to instruments used in underground miningoperations, as well as their above groundoperations, which can be endangered by mine gasand/or flammable groupsApplies to instruments used in the remaining areaswhich can be endangered by a potentially of this category are for use inareas where ignitable atmospheres, caused bya mixture of air and gasses, vapours or mists orby dust/air mixtures, can exist all of the time orfor long periods of time or else of this category are for use inareas where ignitable atmospheres caused, bya mixture of air and gasses, vapours or mists orby dust/air mixtures, can exist some of the of this category are for use inareas where ignitable atmospheres, caused bya mixture of air and gasses, vapours or mists orby dust/air mixtures, are not likely to , if they do occur then in all probability.

7 Only seldom or for short periods of category(The figures in brackets refer to IEC)Built according to European norm = EExplosion protected electrial equipment = ExEx protection labelling in square brackets refers to "Associated electrical equipment"as an example: II 2G E Ex d IIB T3-T6 Type of protectiono Oil encapsulatediIntrinsic safety (ia, ib)p Pressurized apparatus nNon-incentive equipmentq Powder fillingm EncapsulationdFlameproof enclosuresSpecial protectione Increased safetyExplosion groupsGases and vapoursMinimumEN/(examples)ignitionIECen ergy [mJ] Ammonia-IIA Acetone, aircraft fuel, benzine,crude oil, diesel oil, ethane, ethanoicacid, ether, gasolines, heating oil,hexane, methane, Ethylene, isoprene, town Acetylene, carbon disulphide, temperature Maximum surface temperatureEN / IEC450 C842 FT1300 C572 FT2200 C392 FT3135 C275 FT4100 C212 FT585 C185 FT6 IIIEN 50014 Directive 94/9/EC (ATEX)Definition1G(0)Labelling with gasesLabellingwith dusts1D(20)2G(1)2D(21)3G(2)3D(22) F M MAGFLO Overview andintrinsically safe dataSpecifications:Supply: 115-230 V or 24 VAmbient temperature: 20 to 60 CEnclosure: IP67/NEMA INTERFACE1.

8 DN 2 - DN 300 mmCertificate: Sira 03 ATEX1503X II 2(1)(2) G DRemote version: EEx d [ia] ia [ib] ib IIB T6 / Compact version: EEx d [ia] [ib] IIB Transmitter dataMAG 6000 I (Ex d)Electrode81,82,83,84 IIBIICUo30 V30 mACo 66 nF560 mW! Coil terminal 85, 86 are e DN 350 - 2000 mmCertificate: Sira 05 ATEX2072X II 2(1)(2) G DRemote version: EEx d e [ia] ia [ib] ib IIC T6 / Compact version: EEx d [ia] [ib] IIC T6 User I/O INTERFACEDN 2 - DN 300 Certificate: Sira 03 ATEX1503X II 2(1)(2) G DRemote version: EEx d [ia] ia [ib] ib IIB T6 / Compact version: EEx d [ia] [ib] IIB T6DN 350 - DN 2000 Certificate: Sira 05 ATEX2072X II 2(1)(2) G DRemote version: EEx d e [ia] ia [ib] ib IIC T6 / Compact version: EEx d [ia] [ib] IIC T6 ElectrodeCoil81,82,83,8485,86 IIBIIC*IIBIIC*Uo30 VUo30 mAIo105 mACo560 nFCo60 nFLo1 W* N/ASITRANS F M MAGFLO (31-32)Relay (44,45,46) (56,57)Profi (95, 96) (FISCO)Dig.

9 Input (77,78)PassiveIIB/IICIIB/IICIIB/IICIIB/I ICIIB/IICUi30 VUi30 VUi28 VUi30 VIi100 mAIi200 mAIi100 mAIi380 nFCi0Ci12 nFCi0Ci0Li36 HLi0Li36 WPiActiveIIBIICUo30 V30 mACo560 nF66 Device identificationExample label, sensorremote MAG 3100 ExCategory 2 equipmentSensors may be installed in zone 1 and zone intrinsically safe dataSee table 1100 & MAG 3100 EEx ia IIB sensorcoilelectrodeUi28 V30 VIi140 mA50 mAPi2 WLi2 mH20 HCi50 nF50 nFMAG 1100 DN 2 - 100 MAG 1100 FOOD DN 10 - 100 MAG 3100 DN 15 - 300 Ex ibTerminals85-8682-83 MAG sensorcoilelectrodeUi-Ii-50 WLi-Ci-50 nFMAG 3100 DN 350 - 2000 Ex e iaIS data sensorTerminals85-8682-83 MAG sensorsCoil circuit "ib"Electrodecircuit "ia"Ui30 V30 VIi140 mA50 mAPi2 WLi2 mH20 HCi50 nF50 nFAll MAG 1100 Ex and MAG 3100 Ex sensorshave the following ratings and input F M MAGFLO label, transmittertype MAG 6000 I (Ex d) not for Ex approvalsMAG 1100 Ex DN 2 - DN 100 MAG 1100 FOOD Ex DN 10 - DN 100 SIRA 03 ATEX 1423X CE 0518 II 2 (1)(2) GEEx [ia] [ib] IIB ,Temperature ratings are as follows*:T4 (max.)

10 Surface < 135 C) for liquid temperatures lower than 100 CT5 (max. surface < 100 C) for liquid temperatures lower than 82 CT6 (max. surface < 85 C) for liquid temperatures lower than 67 CFor an ambient temperature of 20 C to + 50 CMAG 3100 ExDN 15 - DN 300 SIRA 03 ATEX 1442X CE 0518 II 2 (1)(2) GEEx d [ia] [ib] IIB ,Temperature ratings are as follows*:T4 (max. surface < 135 C) for liquid temperatures lower than 100 CT5 (max. surface < 100 C) for liquid temperatures lower than 87 CT6 (max. surface < 85 C) for liquid temperatures lower than 72 CFor an ambient temperature of 20 C to +50 CMAG 3100 ExDN 350 - DN 2000 SIRA 03 ATEX 3339X CE 0518 II 2 GD IP65 T(**) OCEEx e ia IIC ,where (**) represents the pipeline temperature + 5K for dust approvalTemperature ratings are as follows*:T3 (max. surface < 200 C) for liquid temperatures lower than 190 CT4 (max. surface < 135 C) for liquid temperatures lower than 125 CT5 (max. surface < 100 C) for liquid temperatures lower than 90 CT6 (max.