SITRANS F M MAGFLO - Lesman

1 Order no.: F M MAGFLO Electromagnetic flowmetersTransmitter types MAG 5000, MAG 6000 Operating ManualEdition 05/2006 - Revision 05s*083R9175*Technical Documentation (handbooks, instructions, manuals etc.) on the complete productrange SITRANS F can be found on the internet/intranet on the following links:English: []2 SITRANS F M MAGFLO Current outputActive current0-20 mA, 4-20 mA or 4-20 mA + alarm (Power supplied from flowmeter)Load< 800 ohmTime sec. adjustableDigital outputFrequency0-10 kHz, 50% duty cycleTime sec. adjustableActive pulse24 V DC, 30 mA, 1 K Rload 10 K , short-circuit-protected (Power supplied from flowmeter)Passive pulse3-30 V DC, max. 110 mA, 200 Rload 10 K (Powered from connected equipment)RelayTime constantChangeover relay, time constant same as current time constantLoad42 V AC/2 A, 24 V DC/1 ADigital input11-30 V DC, Ri = K Activation time50 V DC = mA, I30 V DC = 7 mAFunctionsFlowrate, 2 totalizers, low flow cut-off, empty pipe cut-off, flow direction, error system, operating time,uni/bidirectional flow, limit switches, pulse output, control for cleaning unit and batching2)Galvanic isolationAll inputs and outputs are galvanically isolatedCut-offLow of maximum flowEmpty pipeDetection of empty pipe 1)

2 TotalizerTwo eight-digit counters for forward, net or reverse flowDisplayBackground illumination with alphanumerical text, 3 20 characters to indicate flowrate, totalizedvalues, settings and faultsReverse flow indicated by negative signTime constantTime constant as current output time constantZero point adjustmentAutomaticElectrode input impedance> 1 x 1014 Excitation frequencySensor size depending pulsating DC current (125 mA)Ambient temperatureDisplay version during operation: 5 to 120 FBlind version during operation: 5 to 140 FDuring storage: 40 to 160 F (Relative humidity max 95%)Custody transfer approvalPTB (cold water)DANAK OIML R752)DANAK OIML R1172)(hot water)(cold water/milk, beer etc.)CommunicationStandardPrepared for client mounted add-on modules2)OptionalHART, Profibus PA & DP, Modbus RTU, CANopen, DeviceNet as add-on module2), HART (MAG 5000)Integral mountEnclosure materialFiberglass-reinforced polyamideEnclosure ratingNEMA 4X / 6 (3 ft.

3 Submersion for 30 min)Mecanical load18-1000 Hz random, G rms in all directions to EN 60068-2-36 Rack mountEnclosure materialStandard rack mount of aluminum/steel (DIN 41494)Width: inchHeight: inchEnclosure ratingNEMA 2 Mechanical loadVersion: 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36 EMC performanceEmission: EN 50081-1 (Light industry)Immunity: EN 50082-2 (Industry)Power supply115-230 V AC +10% to 15%, 50-60 Hz11-30 V DC or 11-24 V ACFuse: 250 V 500 mA TPower consumption230 V AC: 17 VA24 V DC: 9 W, IN = 380 mA, start-up peak current = 8A (30 msec.)12 V DC: 11 W, IN = 920 mA, start-up peak current = 4A (250 msec.)ApprovalsFM Class 1, division 2, ULc general purpose1) Special cable required in separate mounted installation, 2) MAG 6000 only1. Transmitter MAG 5000 & MAG 6000 (1/4" to 78")MAG 5000 accuracy 6000 accuracy ( for MAG 3100 W sensor ) 3 SITRANS F M MAGFLO 1. SpecificationsOutput characteristicsBidirectional modeUnidirectional mode0-20 mA4-20 mAFrequencyPulse outputRelayPower downActiveError relayNo errorErrorLimit switch or1 set point2 set pointsdirection switchLow flowIntermediate flow(Reverse flow)High flowHigh flow/(Forward flow)Low flowBatch on digitaloutput(MAG 6000 only)Batch on relayHoldBatch(MAG 6000 only) characteris-tics MAG 5000 &MAG sensor cables andconductivity Minimum acceptdata for cableCoil cableElectrode cableBasic dataNo.

4 Of conductors23 Min. sqr. mm2/20 mm2/22 gageScreenYesYesMax. cable loopMedia temperature:< 210 C40 < 390 C6 ofCompact installation: Liquids with an electrical conductivity 5 a conductivity between 5 and 10 S/cm, the repeatability may degrade to of actual :NoteFor detection of empty sensor the min. conductivity must always be 20 S/cm and the of electrode cable when remote mounted is 150 ft. Special cable must be remote mounting in Ex applications special cable cannot be used, empty sensor cannotbe detected and the electrically conductivity must be 30 remote mounted CT installations the max. cable length is 600 cableSpecial cable4 SITRANS F M MAGFLO TransmitterMAG 5000 & MAG 6000connection diagramSpecial cable with indi-vidual wire shields (shownwith dashed lines) are onlyrequired when using emptypipe function with lowconductivity process (see"Specifications")Safety NoteOnly qualified personnelshould perform wiring orrepairs, and only when thetransmitter is not transmitter inaccordance with allrelevant NEC and Electrical connectionPotential Hazards / GroundingThe mains protective earth wire must be connected to the PE terminal in accordance with thediagram (class 1 power supply).

5 Mechanical countersWhen mounting a mechanical counter to terminals 57 and 58 (active output), a 1000 F capacitormust be connected to the terminals 56 and + is connected to terminal 56 and capacitor to terminal cablesIf long cables in noise environment, we recommend to use screened cablesDotted connections only to be when using special electrode supply 115 to 230 V AC from building installation Class II. A switch or circuit-breaker ( A) shall be included in the building installation. It must be in close proximity to the equipmentand within easy reach of the operator, and it shall be marked as the disconnecting device for theequipment. 5 SITRANS F M MAGFLO 3. Installation of Integral installationMAG 5000 andMAG 6000 Step 1 Remove and discard the terminal box lid of the PG cable glands for the supply andoutput 2 Remove the two black plug assemblies for coiland electrode cables in the terminal box andconnect them to their corresponding terminalnumbers on the connection 3 Connect an earth wire between PE on connec-tion board and bottom of terminal the 2 pin connector and 3 pin connectoras earlier version the 3 pin connector was a 5 4 Mount the connection plate in the terminal SENSORPROM unit connections will beestablished automatically when the connectionplate is mounted in the terminal that your connection board lines up withthe SENSORPROM unit, if not.

6 Move theSENSORPROM unit to the other side of theterminal 5 Fit the supply and output cables respectivelyand tighten the cable glands to obtain refer to the wiring diagram "Electricalconnections".Mount the transmitter on the terminal will not register flowif black plugs are notconnected to connectionboardCautionExposing the transmitter todirect sunlight may increasethe operating temperatureabove its specified limit, anddecrease display visibilty6 SITRANS F M MAGFLO 3. Installation of transmitterStep 1 (All transmitter types)Remove the SENSORPROM unit from thesensor terminal box and mount it under theconnection board for the transmitter(please refer to the following pages for specificmounting types). Remote installation - sensor Remote installation -Wall mountStep 3 (Wall mounting)Mount wall bracket on a wall or in the back of 4 (Wall mounting)Remove the SENSORPROM unit from thesensor terminal box.

7 Mount the sensor -PROM unit in the wall mounting terminal boxas text on the SENSORPROM unit must facetowards the wall an earth wire between PE on theconnection board and bottom of terminal the SENSORPROM unitMount the terminal box lid before 2 (All transmitter types)Fit and connect the electrode and coil cables asshown in "Electrical connections".The unshielded cable ends must be kept asshort as electrode cable and the coil cable must betwo separate cables to prevent the cable glands well to obtain opti-mum two cables can run in the same conduit. 7 SITRANS F M MAGFLO 3. Installation of transmitterStep 5 (Wall mounting)Mount the connection board in the terminal the connection board with the two diagonalopposite the coil, electrode, supply and output cablesrespectively and tighten the cable glands to ob-tain optimum see the wiring diagram in "Electricalconnections".Step 6 (Wall mounting)Mount the transmitter on the terminal remote mounted, power supply PE wiremust be connected to PE cable shield must be connected to the supplied insulating tube to insulate thecore installation -Rack mountStep 1 + 2 Please refer to previous 3 (Rack mount units)Mount the SENSORPROM memory unit on the connection board supplied with the transmitter asshown.

8 The SENSORPROM unit is supplied with the sensor in the terminal 4 (Rack mount units)Mount the guide rails in the rack system as shown. Distance between guide rails is rails are supplied with the rack system and not with the 5 (Rack mount units)Mount the connection board as shown. Board to be mounted on the 6 (Rack mount units)Connect the cables as shown under "Electrical connection".Step 7 (Rack mount units)Insert the transmitter into the rack system.(From sensor terminal box) Remote installation -Wall mounting(continued)CautionExposing the transmitter todirect sunlight may increasethe operating temperatureabove its specified limit, anddecrease display visibilty8 SITRANS F M MAGFLO 5000 & MAG 6000 4. Start-up & programming 9 SITRANS F M MAGFLO 4. Start-up & MAG 5000 & MAG 6000 (continued)10 SITRANS F M MAGFLO Keypad and displaylayoutKeypadThe keypad is used to program the flowmeter. The function of the keys is as follows:TOP UP KEYThis key (hold 2 sec.)

9 Is used to switch between operator menuand setup menu. In the transmitter setup menu, a short press willcause a return to the previous KEYThis key is used to step forward through the menus. It is the onlykey normally used by the KEYThis key is used to step backward through the KEYThis key changes the settings or numerical KEYThis key selects the figures to be KEYThis key allows the operator to change settings, save changesand gives access to display is alphanumerical and indicates flow values, flowmeter settings and error upper line is for primary flow readings and will always show either flow rate, totalizer 1 or totalizer2. The line is divided into 3 : Sign fieldP: Primary field for numerical valueU: Unit fieldThe centre line is the title line (T) with individual information according to the selected operator orsetup lowest line is the subtitle line (ST) which either will add information to the title line or keepindividual information independent of the title : The alarm field.

10 Two flashing triangles will appear by a fault : The mode field. The symbols indicate the modeBasic settingsOperator activeService modeOutputOperator inactiveOperator menuExternal inputProduct identitySensor characteristicsLanguage modeReset modeReady for changeAccess to submenuValue locked (saved)RESET MODE: Zero setting oftotalizers and initialization of settingL: The lock field. Indicates the function of the lock Start-up & programming 11 SITRANS F M MAGFLO 4. Start-up & settingsComma for flow rate, totalizer 1 and totalizer 2 can be individually positioned. open the respective window. ensure that the cursor is positioned below the comma. Use the SELECT KEY . move the comma to the requested position. Use the CHANGE KEY .Units are changed by means of the CHANGE KEY with the cursor placed below the unit units (cursor moved) by means of the SELECT KEY .Totalizer 2 is not visible when batch is selected as digital 2 - is only visible when it has been choosen as external frequencyTo select the main power supply frequency corresponding to thecountry in which the flowmeter is installed.