SJIII Conventional Series - Skyjack

1 Parts manual SJIII Conventional SeriesMODELS SJ 6826 SJ 6832 Part No. 143912AC February 2014 Parts (North America)Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825E-mail: Australia Pty Coates PlaceWetherill ParkNew South Wales 2164 AustraliaTel: +61 (0) 28786 3200 Fax: +61(0) 28786 3222 Skyjack BrasilIndaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132 Alameda J piter, 710 Loteamento American Park EmpresarialSkyjack Service Center 3451 Swenson Ave. St. Charles, Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: 60174 USAP arts & Service (Europe) Unit 1 Maes Y ClawddOswestry, Shropshire SY10 8NN UKPhone: +44-1691-676-235 Fax: +44-1691-676-238E-mail: Road Industrial EstateThis manual is based on Serial Numbers: 6826 75,000,019 & Above 6832 80,000,114 & Above Please refer to the website ( ) for older Serial , Page 3 SJIII 68xx Conventional Series143912 Use Only Skyjack Authorized Replacement Parts!

2 CUSTOMER_____ DEALER_____ MODEL NUMBER _____ SERIAL NUMBER _____ DATE PURCHASED _____example K1 , means it s a kit. Any item(s) included in a kit will not have an index (Units Per Assy.)The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach To Order Repair PartsAddress all orders to your local Skyjack Specify model and serial number of the work 2. platform (found on the serial number plate).List the quantity List the length needed (if bulk item).

3 4. List the part number and description as shown in 5. this manual for each billing and shipping address and name of 6. individual if best GeneralThe information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the Ordering InformationWhen ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information.

4 Method Of ListingParts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the NOUN FIRST method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an ( ) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter K , for SJIII 68xx Conventional SeriesParts ManualSJIII 68xx Conventional Series143912 Skyjack , Page 4 Table Of ContentsPlatform Related PartsFigure Entrance Gates.

5 6 Figure Main Platform with Hinged Railings .. 8 Figure Main Platform Assembly .. 11 Figure Railings - Extension Platform .. 12 Figure Lanyard Attachment D-ring Option .. 14 Figure Gate Latch Assembly .. 15 Figure 3 Ft. manual Extension Platform - Models 6826 and 6832 .. 16 Figure Powered Extension Platform Assembly .. 18 Figure Roll Out Push Bar Assembly .. 20 Figure Quick Release Pins .. 21 Figure Powered Extension Platform Hydraulic Hose 22 Figure Extension Cylinder Mounting Hardware .. 24 Figure Powered Extension Platform Cylinder Assembly .. 25 Figure Powered Extension Platform Control Console Assembly .. 27 Figure Platform Control Console Assembly .. 28 Figure Enable Controller Assembly .. 30 Figure Platform Control Console - Powered Extension Platform Cables .. 32 Figure Control Cable Assemblies .. 33 Scissors Related PartsFigure Scissor Arm Assembly - Model 6826.

6 34 Figure Scissor Arm Assembly - Model 6832 .. 36 Figure Scissor Stack Assembly Mounting .. 38 Figure Scissor Arm Assembly Connecting Hardware .. 40 Figure Scissor Arm Limit Switch Assembly .. 42 Figure Lift Cylinder Assembly .. 44 Figure Holding Valve Assembly - without Transducer .. 46 Figure Holding Valve Assembly - with Transducer (CE) .. 47 Figure Angle Transducer & Beeper/Light Assembly (CE) .. 49 Base Related PartsFigure Base, Axles And Wheels .. 50 Figure Hydraulic Hose Connections - Base .. 54 Figure Rear Hub Assembly .. 56 Figure Front Hub & Spindle Assembly .. 57 Figure Brake Cylinder Assembly .. 58 Figure Steer Cylinder Assembly .. 59 Figure Base Control Box Option (CE) .. 60 Figure Rear Drive Manifold Assembly .. 62 Figure Control Module 63 Hydraulic Tray Related PartsFigure Hydraulic/Electric Tray Assembly.

7 64 Figure Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated) .. 68 Figure Pump And Motor Assembly - ANSI/CSA EE Rated .. 70 Figure Hydraulic Reservoir Assembly .. 72 Figure Proportional Control Valve Assembly .. 74 Figure Main Manifold Assembly .. 76 Skyjack , Page 5 SJIII 68xx Conventional Series143912 Table Of ContentsBattery Tray Related PartsFigure Battery Tray Assembly .. 78 Figure Battery Tray Assembly - ANSI/CSA EE Rated .. 82 Figure Battery Charger Assembly .. 84 Electrical Tray Related PartsFigure Electrical Panel and Hardware Assembly (ANSI/CSA & CE) .. 86 Figure Electrical Panel Assembly (ANSI/CSA EE rated) .. 90 Figure Main Manifold Harness .. 92 Figure Rear Manifold Harness .. 93 Figure Holding Valve and Charger Cutout Harnesses .. 94 Figure Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated).

8 95 Figure Horn & Control Module Harnesses (CE) .. 96 Special OptionsFigure Air Hose To Platform Option .. 98 Figure 800 Watt Generator Option .. 99 Figure 24 VDC Inverter Option .. 100 Figure Scissor Guard Option .. 102 Figure 24 VDC Inverter Label Placement .. 104 Figure Work Light Option .. 105 Figure Flashing Amber Light Option .. 106 LabelsFigure Label Kit ..107 Figure Labels and Nameplates - Misc .. 108 Figure Labels and Nameplates - Chassis .. 110 Figure Labels - Platform Control Console .. 112 TablesTable SJ3 Scissors Fluids - Hydraulic Oil .. 113 SJIII 68xx Conventional Series143912 Skyjack , Page 6M11254 AAFigure Entrance Gates 2354671895891110124131066 Skyjack , Page 7 SJIII 68xx Conventional Series143912 Index Part Entrance Gates 1 128487 1 WELDMENT, Full gate hinged (Bottom) (CE) 128471 1 WELDMENT, Full gate hinged (Bottom) (ANSI & CSA) 2 128473 1 WELDMENT, Full gate Hinged (Top) 3 100702 AR PLUG, Tube 4 (Ref.)

9 - LATCH ASSEMBLY (For Components, Refer to Figure ) 5 110693 1 PLATE, Stop gate latch 6 103632 AR SCREW, Self-tapping (1/4 -14 x 3/4 ) 7 125577 1 PAD, Door bumper 8 119942 1 CLAMP, Aluminum door sweep (CE) 119945 4 RIVET, Wide head 9 119940 1 STRIP, Door sweep rubber (CE) 10 117277 AR HINGE, Spring 11 125461 1 GATE, Half (ANSI & CSA) 125544 1 GATE, Half (CE) 12 106893 - ENTRY CHAIN ASSEMBLY 106896 1 CHAIN 100297 1 LINK, Quick screw 127103 1 LINK, Lap 100493 1 LATCH, Chain snap 13 (Ref.) - QUICK RELEASE LARGE LOOP PIN ASSEMBLY (For components, refer to Figure ) SJIII 68xx Conventional Series143912 Skyjack , Page 8 Figure Main Platform with Hinged Railings 1915161221212222131117142421232320201813 52154252628293132309102767832333419M1065 1AE_2 Skyjack , Page 9 SJIII 68xx Conventional Series143912 Index Part Main Platform with Hinged Railings 1 125412 1 PLATE, Kick (LH) 2 125448 1 GUARD, Cable 3 125414 1 PLATE, Kick (RH) 4 125494 1 CABLE GUARD, Cover (RH) 132042 2 RIVET, Pop (1/4 Diameter x 5/8 ) 5 125495 1 CABLE GUARD, Cover (LH) 132042 2 RIVET, Pop (1/4 Diameter x 5/8 ) 6 125336 16 RAILING, Spacer 7 128400 1 RAILING, Hinged side lower (RH) 8 (Ref.)

10 - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Figure ) 9 128366 1 RAILING, Hinged side upper (RH) 10 128365 1 RAILING, Hinged side upper (LH) 11 100702 AR END CAP, Plastic 12 128399 1 RAILING, Hinged side lower (LH) 13 (Ref.) 1 AC OUTLET, Platform (For components, refer to Figure ) 14 103984 AR NUT, Hex nylon lock (5/16 -18, Grade 5) 15 104183 1 ENTRY, Railing Padding 16 128407 1 RAILING, End entrance top 17 128486 1 RAILING, Weldment end entrance (RH) 18 128485 1 RAILING, Weldment end entrance (LH) 19 128712 1 RAILING, End entrance (RH) 20 128713 1 RAILING, End entrance (LH) 21 112329 AR SCREW, Hex head self-tapping (1/4 -14 x 1 ) (If equipped) 22 127437 4 BOLT, Carriage (5/16 -18 x 2 Grade 5) 23 128715 2 PLATE, Kick 24 125580 2 SPACER, Railing retainer (If equipped) 25 129795 1 CABLE CLAMP ASSEMBLY (If equipped) 26 (Ref.)