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)SLIM LINE) MONOFLANGE VALVES - astava.com

S L I M L I N E ) M O N O F L A N G E VA LV E S. OVERVIEW. The ASTAVA MONOFLANGE range is designed to seamlessly connect process piping to instrumentation. By offering a primary isolate bonnet, our line of monoflanges are able to replace bulky conventional assemblies with a single efficient product. Features Benefits Space saving in relation to traditional Certified for ISO 15848-1:2006(E), (With PTFE or block and bleed VALVES Polyimide seals) Less leakage points Working pressure range up to 10,000 psi Lighter than equivalent traditional assembly Working Temperature range up to 460 C (752 F) Reduced maintenance Blowout-proof stem Simpler installation Integrated back seat on stem for a secondary seal in Option to use as primary isolate the fully opened position Safety stop pin prevents the bonnet from detaching the body due to vibration Industries Stem seals below stem threads Oil & gas A choice of O-ring materials Chemical Oxygen clean per ASTM G-93 as an option Petrochemical 100% Factory Tested Compliant with MSS SP 99.

2 ALVES Features Certified for ISO 15848-1:2006(E), (With PTFE or Polyimide seals) Working pressure range up to 10,000 psi Working Temperature range up to 460°C (752°F)

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Transcription of )SLIM LINE) MONOFLANGE VALVES - astava.com

1 S L I M L I N E ) M O N O F L A N G E VA LV E S. OVERVIEW. The ASTAVA MONOFLANGE range is designed to seamlessly connect process piping to instrumentation. By offering a primary isolate bonnet, our line of monoflanges are able to replace bulky conventional assemblies with a single efficient product. Features Benefits Space saving in relation to traditional Certified for ISO 15848-1:2006(E), (With PTFE or block and bleed VALVES Polyimide seals) Less leakage points Working pressure range up to 10,000 psi Lighter than equivalent traditional assembly Working Temperature range up to 460 C (752 F) Reduced maintenance Blowout-proof stem Simpler installation Integrated back seat on stem for a secondary seal in Option to use as primary isolate the fully opened position Safety stop pin prevents the bonnet from detaching the body due to vibration Industries Stem seals below stem threads Oil & gas A choice of O-ring materials Chemical Oxygen clean per ASTM G-93 as an option Petrochemical 100% Factory Tested Compliant with MSS SP 99.

2 Power genaration Direct mount flange design per IEC61518 / DIN19213. FPSO. Available in single block, block and bleed and double block and bleed configurations as well as tailor made solutions Option for primary isolate bolted bonnet, OS&Y, Fire Safe BS 6755 part 2, Supagraf premier packing in accordance with API 607. Flange connections from 1/2 to 2 in accordance with ASME , API or EN. 1092-1. Anti-tamper handles for vent bonnet Wide range of alloys Compliant to customers piping and instrument specifications 2 MO N O F L ANG E VA LV ES. MONOFLANGE FEATURES. The following unique features of the ASTAVA Line of Instrument Monoflanges enable tailoring our high-quality products to the exact requirement of the customer and application: SOUR GAS APPLICATIONS CERAMIC STEM BALL TIP BONNET SELECTIONS. All Monoflanges comply to NACE Superior hardness prevents deformation O-ring stem-seal bonnet MR-01-75 as standard.

3 Of the sealing tip and wear, significantly 1. No packing adjustment increasing the lifetime of the product for 2. Extremely low operating torque isolation purposes. 3. Compact design 4. Long life cycle 5. Sealing below stem thread FULL TRACEABILITY 6. Metal-to-Metal bonnet option Packing stem-seal bonnet All products are fully traceable to its 1. Wide chemical compatibility range components. 2. High temperature option (Grafoil ). 3. Low operating torque 4. Sealing below stem thread Outside bolts & Yoke (OS&Y). 1. Fire-safe (API 607). STANDARDS 2. Supagraf Premier packing 3. Primary isolate Pressure ratings and flange dimensions 4. Allows for close coupling comply with ASME Option to comply with API 6A & EN1092-1. standards STEM MATERIAL. St. St. AISI 316 (L) special hardened heat treated 1. Long life cycle 2. Prevent galling Grafoil TM GrafTech International Holdings, Inc. 3. BONNET AND STEM CONCEPT.

4 The Special Sealing Design Applied In All Anti-tamper*. Astava Instrument Monoflanges Features A. Non-Rotating Ceramic Ball Tip. T-bar The chemical composition of a ceramic ball tip is superior in Locking device hardness and functionality to a metal ball tip, eliminating sealing tip deformation and significantly increasing the life time of the product. The stem threads are rolled and an integrated back seat design is applied to the packing type of bonnet. Applying a Stainless Steel 316 Ti stem with a chromium carbide diffusion coating results in maximum operation cycles and minimal risk of stem galling. Both packing and O-ring bonnets are designed with sealing below stem threads for maximum protection of the stem threads. For maximum safety, the bonnet design prevents stem blowout, and a locking pin prevents unintentional disassembling of the bonnet. HANDLE OPTIONS. The standard handle of the ASTAVA Line of Instrument PRESSURE AND TEMPERATURE RATING Monoflanges is a Stainless Steel T-bar.

5 For high pressure applications of 10,000 psi (690 bar) an extended T-bar or hand Temperature ( F) wheel can be applied. Anti-tamper bonnet and key* lock options 0 130 230 330 430 530 630 730 830 932 1030 1130 1230 assure that the MONOFLANGE is operated by qualified personnel 690 10000 only. 9000 *Not included in order of Anti-Tampered bonnet MONOFLANGE . This key should be 600 separately ordered. 8000. 500. 7000 CLEANING. Pressure (Psig). Pressure (bar). 400 6000 All ASTAVA instrument monoflanges are cleaned in accordance 5000 with ASTAVA cleaning procedure WIQ-016. Oxygen clean is 300 available in accordance with ASTM G-93. 4000. 200 3000 TESTING. 2000 All flanges are hydrostatic and nitrogen tested compliant to the 100 standard applied. 1000. 0 0. 0 100 200 300 400 500 600 700. SLIMLINE LEAKAGE RATES: In accordance with Fugitive Emissions rate B of 77/3312 rev. Temperature ( C). 30-12-2004. FET rate B mentioned for secondary valve is valid if Packing Grafoil metal-metal bonnets are applied.

6 See How to Order options. Down to -60 C (-76 F). Material*. PTFE Down to -60 C (-76 F). Temperature -50 C 200 C. O-Ring Fluorocarbon FKM Down to -20 C (-4 F) Tightness class B- B. Material FE primary 3 x 10-6 8 x 10-6. FE secondary 1 x 10-6 3 x 10-6. *Other Stem Packing Material upon request. Grafoil TM GrafTech International Holdings, Inc. 4 MO N O F L ANG E VA LV ES. MATERIAL OF CONSTRUCTION. 2. 1. 2. 10. 3 2. 1. 4 7. 1 7. Packing Bonnet 5A. 6A. 3. 8 5A. 7. 6A. 6B 5B. O-ring Bonnet 9. 8. 8. 9. 9. OS&Y Bonnet Packing Bonnet O-ring Bonnet OS&Y Bonnet No Part Qty. Material Qty. Material Qty. Material 1 Set Screw 1 304 1 304 1 304. 2 Handle 1 316L 1 316L 1 316L. 3 Gland 1 316L - - 1 4 Locking Nut 1 316L - - - - 5A Pressure ring 1 316L - - 1 316L. 5B Back-up ring - - 2 Virgin PTFE - - 6A Stem Packing 1 Virgin PTFE - - 4 Supagraf Premier 6B Stem O-ring - - 1 Fluorocarbon FKM - - 7 Bonnet 1 316L 1 316L 1 329.

7 8 Stem 1 St. St. AISI 316 (L) 1 St. St. AISI 316 (L) 1 Monel K500. colstirized colstirized 9 Ball 1 Ceramic 1 Ceramic 1 Ceramic 10 Bellow - - - - 1 EPDM. 5. STANDARD CONFIGURATION DIMENSIONS. SINGLE BLOCK MONOFLANGE VALVES . Process Instrument Vent/Bleed ASTAVA Dimensions Flange Size ordering description A B C D. mm in mm in mm in mm in 1/2" (DN15) 1/2" FNPT - 121202-01 157 95 60 3/4" (DN20) 1/2" FNPT - 221202-01 177 115 60 1" (DN25) 1/2" FNPT - 321202-01 187 125 60 1 1/2" (DN40) 1/2" FNPT - 421202-01 217 155 60 2" (DN50) 1/2" FNPT - 521202-01 227 165 127 5 60 Dimensions are according to ASME at rating 300 lbs with the packing bonnet. These dimensions are subject to change without notice. 50. A. "INSTRUMENT". "PROCESS". D. "INSTRUMENT". "PROCESS". C. B. 6 MO N O F L ANG E VA LV ES. STANDARD CONFIGURATION DIMENSIONS. SINGLE BLOCK & BLEED MONOFLANGE VALVES . Process Instrument Vent/Bleed ASTAVA Dimensions Flange Size ordering description A B C D E.

8 Mm in mm in mm in mm in mm in 1/2" (DN15) 1/2" FNPT 1/4" FNPT 121213-01 157 137 60 95 3/4" (DN20) 1/2" FNPT 1/4" FNPT 221213-01 177 157 60 115 1" (DN25) 1/2" FNPT 1/4" FNPT 321213-01 187 167 60 125 1 1/2" (DN40) 1/2" FNPT 1/4" FNPT 421213-01 217 197 60 155 2" (DN50) 1/2" FNPT 1/4" FNPT 521213-01 227 207 127 5 60 165 Dimensions are according to ASME at rating 300 lbs, the primary isolate is a packing bonnet and the vent bonnet is standard. These dimensions are subject to change without notice. 50. A. "INSTRUMENT". "PROCESS". D "INSTRUMENT". "PROCESS". C. E. B. 7. STANDARD CONFIGURATION DIMENSIONS. DOUBLE BLOCK & BLEED MONOFLANGE VALVES . Process Instrument Vent/Bleed ASTAVA Dimensions Flange Size ordering description A B C D E. mm in mm in mm in mm in mm in 1/2" (DN15) 1/2" FNPT 1/4" FNPT 121214-01 157 202 60 95 3/4" (DN20) 1/2" FNPT 1/4" FNPT 221214-01 177 222 60 115 1" (DN25) 1/2" FNPT 1/4" FNPT 321214-01 187 232 60 125 1 1/2" (DN40) 1/2" FNPT 1/4" FNPT 421214-01 217 262 60 155 2" (DN50) 1/2" FNPT 1/4" FNPT 521214-01 227 272 127 5 60 165 Dimensions are according to ASME at rating 300 lbs, the primary and seciondary isolate is a packing bonnet and the vent bonnet is standard.

9 These dimensions are subject to change without notice. A. "INSTRUMENT". "PROCESS". 50. D "INSTRUMENT". "PROCESS". C. E. B. 8 MO N O F L ANG E VA LV ES. ORDERING INFORMATION FOR FLANGE ASME Optional 1 2 3 4 1 3 /BB - 01 - +MT. Instrument Body Flange size Rating Flowscheme Material/Stem Special connection Material 1 1/2 (DN15)* 1 150 LBS 1 1/4 -18 NPT (F) 0 (Adapter flange) 01. AISI 316 (L)/. AISI 316 Ti* FET /A bonnets 300/600. 2 3/4 (DN20)* 2 2 1/2 -14 NPT (F) 1 Single vent Alloy MNL 400/. LBS* 02 Alloy K500. 900 (1500) DIN 3852-X- Mounting 3 1 (DN25)* 3 3 2 Single block Alloy C-276/. LBS G1/4 - 19 03 and Alloy C-276* +MT. testing of DIN 3852-X- instrument*. 4 11/2 (DN40)* 4 (2500) LBS 4 3 Block-bleed AISI 316 (L)/. G1/2 - 14 05. AISI 316 Ti**. Ring type joint Sampling 5 2 (DN50)* 150/300/ 5 Block-bleed AISI 316 (L)/ probe 5 or raised face* 4 06. (600) LBS** -block AISI 316 Ti ** /SAM welded, Flanged DIN Other, not xxx length probe 6 21/2 6 Duplex, W.

10 Nr. (mm), ID = .. 900/1500/ defined in this 5 10 6 (2500) selection matrix OD = .. Integral flanged AISI 316 Ti **. 7 3 (DN80) LBS** 7. c-to-c 33mm * Please specifiy instrument Single block-dual Alloy 254 Smo/. * Equal in accordance with 6 outlet 11. ASME up to Alloy 254 Smo *. 8 31/2 ** Slotted boltholes 8 Flanged 2 **. only RF Block-bleed-dual Alloy 625/. 7 outlet 12. Alloy 625 *. 9 4 9 Flanged 3 **. Block-block- Duplex, W. Nr. 8 bleed * In accordance with * Same flange 23 ASME ** Double Flanged AISI 316 Ti *. Block-block- 9 bleed-dual outlet * O-Ring seal: PTFE. ** O-Ring seal: Grafoil **O-Ring seal: Viton Process connection Vent connection Slimline configuration 1 Raised Face 1 1/4 -18 NPT (F) Blank Standard 2 Ring Type Joint 2 1/2 -14 NPT (F) /BB Slimline*. Captive bolting DIN 3852 - X - 3 3 * Primary isolate bolted raised face G1/4 - 19 bonnet, OS&Y, Fire Safe BS 6755 part 2, Supagraf premier Captive bolting DIN 3852 - X - packing, API 607.