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Smart Solutions. Powerful Products.

PBV Unibody and Two-Piece flanged floating ball ValvesSmart solutions . Powerful us at Toll Free: for manufacture inaccordance with API 6D-0129and fire tested to API 6FA or 607 Manufacturer of Quality ValveProducts Around the GlobeAt Forum Energy Technologies we are committed to improving our clients operational and financial performance by supplying the most comprehensive range of valve products in the industry through our family of trusted valve ExpertiseForum utilizes the latest state of the art engineering software to provide custom design services for any application. Finite element analysis is just one of many Design Verification Tools FET uses for designing valves to specific customer InventoriesDaily cycle counting & order picking using wireless barcode guns and automated part delivery systems results in more accurate inventories and faster product & NC CapabilitiesWith FET s fast and efficient workflow, CAD drawings can be released to the network for manufacturing and purchasing.

PBV® Unibody and Two-Piece Flanged Floating Ball Valves Smart Solutions. Powerful Products.

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Transcription of Smart Solutions. Powerful Products.

1 PBV Unibody and Two-Piece flanged floating ball ValvesSmart solutions . Powerful us at Toll Free: for manufacture inaccordance with API 6D-0129and fire tested to API 6FA or 607 Manufacturer of Quality ValveProducts Around the GlobeAt Forum Energy Technologies we are committed to improving our clients operational and financial performance by supplying the most comprehensive range of valve products in the industry through our family of trusted valve ExpertiseForum utilizes the latest state of the art engineering software to provide custom design services for any application. Finite element analysis is just one of many Design Verification Tools FET uses for designing valves to specific customer InventoriesDaily cycle counting & order picking using wireless barcode guns and automated part delivery systems results in more accurate inventories and faster product & NC CapabilitiesWith FET s fast and efficient workflow, CAD drawings can be released to the network for manufacturing and purchasing.

2 The result is faster ControlAll FET Companies manufacture quality products designed and tested to meet the stan-dards of Qualifying Authorities around the world. Advanced engineering and our Quality Management System assure that our valve products continue to exceed your expectations for performance. Customer ServiceForum s Customer Service Department is fully staffed with trained customer service representatives ready to help you with your ordering information, technical specifications and Series 4400/6400, 4500/6500 Two-Piece, 5400 Unibody, and 6415 Two-Piece flanged floating ball ValvesProduct Range .. 3 How to Order .. 4 Technical Data Pressure Temperature Ratings ..5 Maximum Stem Break Torque .. 6 Actuator Mounting Data Series 4400, 5400 & 6400 Class 150, 300 & 600 .. 7 Series 4500 & 6500 Class 150, 300 & 600 API 6D .. 8 Flow Coefficients (Cv).

3 8 Pressure Conversion .. 8 Approximate Valve Weights .. 8 Certification of Quality and Design ..9 NACE Compliance .. 9 Design Standards .. 9 Standard Features .. 10 Firesafe ISO Design .. 11 Series 4400RP & 6400FP Two-PieceStem Packing ball valves Standard Design Features ..12, 14 Dimensional Data Series 6400, Class 150, 300 & 600 ..13 Series 4400, Class 150, 300 & 600 ..15 Series 5400FP UnibodyStem Packing ball valves Standard Design Features ..16 Dimensional Data Series 5400, Class 150, 300 & 4500 RP & 6500 FP Two-PieceO-Ring Stem Seal ball valves API 6D Standard Design Features ..18 Dimensional Data Series 4500, Class 150, 300 & Series 6500, Class 150, 300 & and Materials Stem Packing Design ..20, 21 Stem O-Ring Design API 6D ..22 Maintenance and Repair Kits ..23 Series 6415 flanged Two-Piece Bolted BodyForged floating ball valves Class 1500 Standard Design Features, Dimensional Data.

4 24 Parts and Engineering Data, How to Order ..25 product RangeShell SectorDesign FeatureBody DesignPortEndsSize (in.)1/23/4111/2234681012 Carbon Steel & Stainless Steel1506400 Industrial Packing LP 2 6500 Oil & Gas O-RingLP 2 4400 Industrial Packing LP 2 4500 Oil & Gas O-RingLP 2 5400 Industrial Packing LP/S Uni. Regular SSSS3006400 Industrial Packing LP 2 6500 Oil & Gas O-RingLP 2 4400 Industrial Packing LP 2 4500 Oil & Gas O-RingLP 2 5400 Industrial Packing LP/S Uni. Regular SSS6006400 Industrial Packing LP 2 6500 Oil & Gas O-RingLP 2 4400 Industrial Packing LP 2 4500 Oil & Gas O-RingLP 2 Note: LP = Long Pattern Design S = Short Pattern Design 4 How to OrderSpecifying PBV flanged floating ball Valve Figure NumbersExample: C-6410-31-2236-FT-NL-I This number represents a Carbon Steel, Full Port, Two-piece Body, Stem Packed flanged floating Type, Class 150 ball Valve, Fire Tested, with Raised Face End Connections, WCB Body with 316 Stainless Steel Trim, Virgin TFM Seats, PTFE Seals, NACE Compliance, Lever Operated with ISO 5211 Mounting Pad.

5 C - 6 4 10 - 3 1 - 22 36 - F T - N L - TypePress. ClassFire TestedEnd OptionOperator DesignModifier CodeCCarbonSteelSStainless Steel4 Regular 2 Pc. Body5 Regular Unibody6 Full 2 Pc. Body4 Stem Packing flanged floating Type5O-Ring Stem flanged floating Type10150 CL30300 CL60600 CL3 FireTested1RF3 RTJ2 Non-Std. per EDS-1122 WCB28 LCC36CF8M00 Same asBody36316SS71 Monel 73 Hastelloy CCarbon Filled TFMCFV irgin TFMN NylonP PEEK Z Metal SeatsTPTFEYV iton GFEEPDMW*Viton BH*HNBR*NNACESNonNACELL everGGear OperatorBBare StemAActuatorIISO 5211 Mounting PadXXXNote: *ED resistant o-ring seals for 4500/6500 s PBV Valve Brand Family of flanged floating ball Valve ProductsSeries 6500/4500 Series 6400/4400 Series 5400To learn more about this product line and other PBV valve products for on and offshore oilfield and industrial applications, visit our website at 5 Pressure Temperature RatingsThe pressure temperature ratings for PBV s flanged floating ball valves are determined by the body material, seal material and the seat material rating.

6 The charts below are indicative of the standard seat materials. For ratings of other materials, contact your PBV customer service " 4" Series 4400 & 4500: Class 150/300/6002" 4" Series 5400: Class 150/30011/2" 3" Series 6400 & 6500: Class 150/ 300 140012001000800600400200 (70) (60) (50) (40) (30) (20) (10) (0)MPa(Kgr/cm2) (110) (100) (90) (80) Virgin TFM Carbon-Filled TFMC FC YNylonPEEK Viton GF Stem SealClass 600 Body RatingClass 300 Body RatingClass 150 Body RatingP N Virgin TFM Carbon-Filled TFMC FC YNylonPEEK Viton GF Stem SealP N Virgin TFM Carbon-Filled TFMC FC YNylonPEEK Viton GF Stem SealP N 2003001000-20400500600F CF CPSI1600 140012001000800600400200 (70) (60) (50) (40) (30) (20) (10) (0)MPa(Kgr/cm2) (110) (100) (90) (80)1/2" 11/2" Series 4400: Class 150/300/60011/2" Series 4500.

7 Class 150/300/6003/4" 11/2" Series 5400: Class 150/3001/2" 1" Series 6400: Class 150/300/6001" Series 6500: Class 150/300/600 Class 300 Body RatingClass 150 Body Rating6" Series 4400 & 4500: Class 150/300/6006" Series 5400: Class 150/3004" Series 6400 & 6500: Class 150/ 300 140012001000800600400200 (70) (60) (50) (40) (30) (20) (10) (0)MPa(Kgr/cm2) (110) (100) (90) (80)Class 600 Body RatingClass 300 Body RatingClass 150 Body (0)MPa(Kgr/cm2)8" & 10" Series 4400: Class 150/3008" 12" Series 5400: Class 150/3006" 10" Series 6400: Class 150/3006" Series 6500: Class 150 (50) (40) (30) (20) (10)Class 300 Body RatingClass 150 Body RatingF CF CCNFYFCNPYPYNFCFCNPYC lass 600 Body RatingY Viton GF Stem Seal Virgin TFM Carbon-Filled TFMC FC NylonN 6 Maximum Stem Break Torque at Various PressuresUse the chart below to locate the curve number for the valve series, valve class and valve size.

8 Locate the curve number on the chart to the right. Find the valve design pressure on the horizontal axis and read up until you intersect the selected curve number. Read across horizontally to find the maximum break torque. Example: for a 2" Series 6400 Class 150 valve at 200 psi: Use curve #5 from the table below. The intersection of curve #5 and 200 psi results in 1205 maximum break 600 800 1000 1200 1400 (PSI)04000380036003400320030002800260024 0022008002000600180040016002001400120010 00 Torque( )26,00014,00012,00010,000800030,00028,00 04000600017719180 Torque( )110090070050025002300300240220200180160 1401201008060402034032030028026051643121 56138141091211CL 150 Body RatingCL 600 Body RatingCL 300 Body (PSI)04000380036003400320030002800260024 0022008002000600180040016002001400120010 00 Torque( )26,00014,00012,00010,000800030,00028,00 0400060000To rque( )110090070050025002300300240220200180160 1401201008060402034032030028026014910111 368121315161771819254CL 600 Body RatingCL 300 Body RatingCL 150 Body RatingValve Curve (in.)

9 1/23/4111/2234681012 Class 1504400 4568910 4500 315161213 5400 1234568910116400123456891011 6500 31516121314 Class 3004400 4568910 4500 2315161213 5400 1234568910116400123456891011 6500 31516121314 Class 6004400 12345719 4500 315161718 640012345719 6500 315161718 Max. Stem Break Torque at Maximum Operating Pressure ( )Based on TFM and TFMC Seat (in.)1/23/4111/2234681012 Class 1504400 660 1210 1660 2270 5150 12,000 4500 280 570 1060 1530 1930 5400 170 230 280 660 1210 1660 2270 5150 12,000 29,2506400 170 230 280 660 1210 1660 2270 5150 12,000 29,250 6500 280 570 1060 1530 1930 4600 Class 3004400 730 1230 2400 3190 6990 13,000 4500 320 640 1080 2270 2850 5400 200 260 320 730 1230 2400 3190 6990 13,000 30,0006400 200 260 320 730 1230 2400 3190 6990 13,000 30,000 6500 320 640 1080 2270 2860 6440 Class 6004400 260 320 380 850 1250 2400 4090 4500 380 760 1100 2160 3900 6400 260 320 380 850 1250 2400 4100 6500 380 760 1100 2160 3900 Notes.

10 1) Torque values are for new valves with TFM/TFMC and clean water service. For Nylon seats, add an additional 25% minimum. For PEEK seats, add an additional 120% minimum. 2) No additional safety factors have been added. 3) Stem torque service condition factors: For powered actuators, it s recommended to add an additional 25% min. For dirty service, add an additional 50% minimum. For dry gas service, add 25% minimum. Torque Chart (Above) is for TFM or TFMC Seats. See Note 1 for other seat materials or contact your PBV sales ) To prevent stem side loading and eliminate potential stem galling, the following tolerances for mounting actuators are recommended: Actuator mounting bracket flanges must be parallel within .015". The maximum allowed run out on the stem coupling bores are .008" 8", 10" & 12", Class 300, have a maximum operating pressure of 550 Mounting Data Series 4400/5400/6400 1/2"- 12" Class 150, 300 & 600 A J4 x IH GDF BEE AClass 150, 300 & 600 1/2"-11/2" Class 150, 300 & 600 11/2"-4" Class 150, 300 & 600 3"- 12" 4 x I JDCF BEH GC A J4 x IH GDCF B A J4 x IH GDF BEE AClass 150, 300 & 600 1/2"-11/2" Class 150, 300 & 600 11/2"-4" Class 150, 300 & 600 3"- 12" 4 x I JDCF BEH GC A J4 x IH GDCF BVlv Size (in.