SmartCycle+ Instructions for Continued …

1 Pratt & Whitney Engine Services, Vanderbilt , MA 02062249 Vanderbilt Ave., Norwood, MA 02062, Phone 781-762-8600, Fax 781-762-2287 smartcycle + Instructions for Continued AirworthinessEMU-G-260-1/BBell Helicopter Textron Model Series 212, 412,412EP,412 CFAgusta Bell Model SeriesAB412 and AB412 EPManual Number:EMU-G-260-1/BPreparation Date:November 1, 2002 Prepared By:David DesaulnierRelease Date:April 25, 2003D Fetherston, Manager of EngineeringRevision Date:July 24, 2008S Sackos, Manager of Manufacturing&QualityRevision Ltr:GTotal Pages:27 Approvals:P&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-i-EMU-G-260-1/BPratt & Whitney Engine Services, Inc. ProprietaryREVISION HISTORYRevGGGGGGGGGGGGGGGGRev Statusof SheetsSheetIiiiii12345678910111213 RevGGGGGGGGGGGGGGS heet1415161718192021222324252627 RevSheetRevSheetRevSheetLOG OF REVISIONSREV.

2 NOECO #DESCRIPTIONPAGES REVISEDAI nitial ReleaseB750 Added Misc. Pitot/Static Parts Kit; Change T fitting in Tq Kit3 and 4C755 Add Mast Torque and Revision Section. ReviseWiring Schematicand Connection Chart(SynchroOption).i, 2, 14, 16, 17, 18, and 19D830 Add inserts to the misc. Pitot/Static kit. Revise HourMeter, N2, and Nr connection points. Remove anyreference to Synchro iii and 2 19E861865 Revised Connection ChartRevised Part Numbers inParts KitsRevised Torque Transducer Installationi, 2-3, 10-11, 18-19F960 Updated company name, address and logo. Updatedschematic and connection chart with wire format. Corrected spelling and Skid Switchoption. Changed parts list,inspection procedures, electrical connections,schematics and connection chart. Added Appendix Aconsisting of the EMU-A-078-1 :Revisions to this document shall be coordinated through the Boston Aircraft Certification Office,the Fort Worth AEG, and the STC holder.

3 If the smartcycle + Instructions for ContinuedAirworthiness are revised, all operators will be provided with a copy of the applicable revision. Ifyou have a subscription with TurbineTracker , you will be informed via email of new revisionsto this manual. In addition to this,P&W Engine Servicesmaintains the latest versions of allmanuals in the Support Section of TurbineTracker .If you are not a subscriber to TurbineTracker , you may callP&W Engine ServicesCustomerSupport at 781-762-8600 for the latest ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-ii-EMU-G-260-1/BPratt & Whitney Engine Services, OF CONTENTS1 BELL / AGUSTA BELL HELICOPTER MODEL SERIES 212/412 AND MAINTENANCE + by Parts by Switch / Fault Lamp and Download Switch / Fault Lamp and Download Port / Static Air Temperature Switch (Weight-on-Wheels) (Optional).

4 , J2, and J3 CONNECTOR SIGNAL , , ,J3, OPTION1 OPTION2 AIRCRAFTEQUIPPED OPTION3 P&WENGINESERVICESSUPPLIEDTORQUETRANSDUCE RS OPTION4 AIRCRAFTEQUIPPED WITHOEMDCVOLTAGETORQUETRANSMITTERS ANDP& + (OPTIONAL)..5P&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-iii-EMU-G-260-1/BPratt & Whitney Engine Services, OF FIGURESFIGUREB-1: smartcycle + :COCKPITTRENDSWITCH/FAULTLAMP : : : :WIRINGSCHEMATIC OPTION1 :WIRINGSCHEMATIC OPTION2 AIRCRAFTEQUIPPED :WIRINGSCHEMATIC OPTION3 P&WENGINESERVICESSUPPLIEDTORQUETRANSDUCE RS :WIRINGSCHEMATIC OPTION4 AIRCRAFTEQUIPPED WITHOEMDCVOLTAGETORQUETRANSMITTERSANDP& OF TABLESTABLEB-1: smartcycle + AFIGUREA-1:WEIGHT-ON-WHEELSINSTALLATION INSTALLATIONINSTRUCTIONS SHEET1OF6 ERROR!BOOKMARK :WEIGHT-ON-WHEELSINSTALLATION MOUNTINGLOCATION !BOOKMARK :WEIGHT-ON-WHEELSINSTALLATION ASSEMBLYINSTRUCTIONS !

5 BOOKMARK :WEIGHT-ON-WHEELSINSTALLATION ASSEMBLYINSTRUCTIONS !BOOKMARK :WEIGHT-ON-WHEELSINSTALLATION ASSEMBLYINSTRUCTIONS !BOOKMARK :WEIGHT-ON-WHEELSINSTALLATION PARTSLIST !BOOKMARK NOT ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, andAB412EP-1-EMU-G-260-1/BPratt & Whitney Engine Services, Inc. Proprietary1 Bell/ Agusta BellHelicopter Model Series 212/412 purpose of this document is to provide users of thisproduct withP&W Engine ServicesapprovedInstruction for Continued Airworthiness for the smartcycle + System. Any deviation from the proceduresdescribed within this document could result in a failure of the product to perform properly and could possiblyresult in damage to other systems of the following Instructions apply to the aircraft associated with FAAType Certificate Data Sheet NumbersH4SW and ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-2-EMU-G-260-1/BPratt & Whitney Engine Services, Inc.

6 Proprietary2 INSTALLATION AND MAINTENANCE ListFor Bell Helicopter TextronModel Series 212/412:The parts listed below consist of the installation kits for the smartcycle + system for the Bell Helicopter Textronhelicopters 212 & kit numbers are listed in section and individual components are detailedby kitnumbers in section + by Parts KitsBell HelicopterModel Series 212 & 412:QtyEMU-K-010-6 WeightProcessor Harness Torque Kit (Optional) OAT Pitot / Static Pressure Pitot / Static Fault Lamp Assembly Switch Kit (Optional,Purchased Separately) Installation Materials by KitFor Bell Helicopter Textron Model Series 212 & 412:PROCESSORASSEMBLYKITEMU-K-018-2 ProcessorEMU-A-010-1 Qty 1 Mounting BracketDPU-D-030-1 Qty 1 Shock Mounts, Lord990-00020 Qty 4 Washer, Processor Mount920-00006 Qty 4 Nut, Locking, Processor MountMS21042-06 Qty 4 Screw, MountMS35207-267 Qty 4 Nut, Locking, MountMS21044N10 Qty 4 Alternative P/NAN365-1032 AWasher, MountAN970-3 Qty 4 Strap, GroundDPU-C-050-1 Qty 1 ENGINEHARNESSKITEMU-K-019-6 Cable Assembly, J1 EMU-C-025-1 Qty 1 Cable Assembly, J2 EMU-C-033-1 Qty 1 Cable Assembly, J3 (Comm)EMU-C-060-1 Qty 1P&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-3-EMU-G-260-1/BPratt & Whitney Engine Services, Inc.

7 ProprietaryENGINETORQUEKIT(OPTIONAL)EMU- K-024-7 Transducer, 0 150 PSIG750-00003 Qty 2 Double Swivel Nut Union960-00050 Qty 2 Swivel Nut Union960-00051 Qty 2 Tee, Flared TubeAN824-4 JQty 2 ClampMS21919 WCJ16 Qty 2 BoltAN3-15 AQty 2 NutAN365-1032 AQty 2 WasherAN960-10 Qty 6 Spacer 3/8 OD x 1/2 L940-00004 Qty 2 AIRCRAFTOATPROBEKITDPU-K-032-1 Probe, TemperatureTWIN-A-050-2 Qty 1 Nut, JamTWIN-D-061-1 Qty 1 WasherAN960-816 LQty 2 Seal, O RingAN6227B-10 Qty 1 Bolt, DrilledAN3H-4 AQty 1 Doubler, OAT ProbeDPU-D-047-1 Qty 1 WasherAN960-10 Qty 1 Nut, Fiber LockAN365-1032 AQty1 AIRCRAFTPITOT/STATICKITTWIN-K-033-3 Hose, Inlet Pressure990-00028 Qty 4 , Inlet Pressure Hose960-00027 Qty 4 Adapter, Pipe to 37 flare960-00002 Qty 1 Tee, PipeAN917-2 DQty 1 Nipple, FlareAN816-4-4 DQty1 BushingAN912-1 DQty 1 Fitting, Male Nylo-Seal960-00024 Qty 1 Tubing, Tygon990-00030 Qty 1 1 Transducer, 0 3 PSID750-00001 Qty 1 Transducer, 0 15 PSIA750-00002 Qty 1 Clamp.

8 Inlet PressureHoseMS21919 WDG17 Qty 1 Clamp, Inlet Pressure TransducerMS21919 WDG26 Qty 1 Bolt, 10-32MS35207-263 Qty 2 Nut, Locking, 10-32AN365-1032 AQty 2 Washer, #10AN960-10 Qty 2 Fitting, T Swivel960-00003 Qty 2P&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-4-EMU-G-260-1/BPratt & Whitney Engine Services, Inc. ProprietaryMISCELLANEOUSPITOT/STATICKITE MU-K-057-1 Tee, Tube, Nylo-Seal960-00033 Qty 3 Tubing, OD990-00023 Qty 6 Tube, Tygon, Clear, 1/8 990-00030 Qty 1 1 Fitting, Tube to male960-00025 Qty 2 Insert, Nylon TubeOD 920-00024 Qty 4 COCKPITFAULTLAMPASSEMBLYDPU-K-046-3 Assy., Cockpit Fault LampDPU-A-043-1 orQty 1 Alternative P/NDPU-A-043-2 LensTREND-D-041-1 Qty 1 Connector, 6 Pin Female400-00026 Qty 1 Alternative P/N8282-6SG-3 XXAssy., Download PortDPU-A-044-1 Qty 1 Alternative P/NDPU-A-044-2 Cover990-00031 Qty 1 Alternative , 6 Pin, Male400-00027 Qty 1 Alternative P/N6282-6PG-3 XXScrew, Pan Head, 4-40900-00009 Qty 1 WasherAN960-4 Qty 1 Nut, Fiber Lock910-00001 Qty 1 SKIDSWITCHKIT(OPTIONAL PURCHASEDSEPARATELY)

9 EMU-K-077-1 Bracket, Bell 412 Skid Switch, L/SEMU-D-074-1 Qty 1 Bracket, Bell 412 Skid Switch, R/SEMU-D-075-1 Qty 1 Bracket,Bell 412 Skid Tube Switch, BottomEMU-D-076-1 Qty 1 Switch Enclosed700-00013 Qty 1 Bolt, 10-32 x 17/32AN3-4 AQty 8 Nut, Elastic Stop, 10-32AN365-1032 AQty 4 Washer, Flat 3/16 AN960-10 Qty 12 ADDITIONALMATERIALINSTALLATIONKITEMU-K-0 23-3 Crimp Lug, Alumel400-00031 Qty 2 Crimp Lug, Chromel400-00032 Qty 2 Breaker, 1 Amp990-00032 Qty 1 Fuse, Amp990-00033 Qty 1 Holder, FuseDPU-C-057-1 Qty 1P&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-5-EMU-G-260-1/BPratt & Whitney Engine Services, Inc. InspectionThe following information should be used to insure the continuous and trouble free operation of theSmartCycle+ engine monitoring system. These inspection steps should be followed during every other Instructions describe general inspection methods.

10 All inspections should look for general deterioration ofhoses, brackets and any other component of the smartcycle + ProcessorFor the System Processor installation (Figure B-1), perform the following inspections: 010 Inspect the processor for security to the mounting bracket. 020 Inspect mounting bracket for cracking. 030 Inspect electrical ground strap for proper connection. 040 Inspect electrical connectors for proper connection to smartcycle + B-1: smartcycle + MountingP&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-6-EMU-G-260-1/BPratt & Whitney Engine Services, Inc. Switch / Fault Lamp and Download PortFor the TREND switch / fault lamp and download port installations (Figure B-2), perform the followinginspections: 010 InspectTREND switch / fault lampand download port for proper mounting. 020 InspectTREND switch / fault lampand download port connector for proper B-2: Cockpit TREND Switch / Fault Lamp and Download PortP&W ENGINE SERVICES, +EMU-G-260-1/BBell Helicopter Textron / Agusta BellModel Series 212, 412, 412EP, 412CF, AB412, and AB412EP-7-EMU-G-260-1/BPratt & Whitney Engine Services, Inc.