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SNOWPLOWS MECHANIC'S GUIDE - WesternParts.com

June 15, 2003 Lit. No. 27097 MECHANIC'S GUIDEMECHANIC'S GUIDEMECHANIC'S GUIDEMECHANIC'S GUIDEMECHANIC'S GUIDECAUTIONRead this manual before servicing the theFFFFFloStaloStaloStaloStaloStattttt Hy Hy Hy Hy Hydrdrdrdrdraulic Systemaulic Systemaulic Systemaulic Systemaulic SystemSNOWPLOWSSNOWPLOWSSNOWPLOWSSNOWPLO WSSNOWPLOWSLit. No. 27097 June 15, 20032 Lit. No. 27097 June 15, 20033 TABLE OF 2 Safety 4 FloStat Hydraulic System .. 6 Product Specifications and Required Tools .. 6 Hydraulic Hose Routing and Fitting Orientation .. 7 Hydraulic Unit Parts Diagram .. 8 Hydraulic Unit Valve Identification and Location.

WESTERN ® snowplows. It also provides safety information and ... Solenoid Cartridge Valve S-1 (SVO8-2004) Solenoid Cartridge Valve S-2 (SVO8-31) Solenoid Cartridge Valve S-3 (SVO8-40) Lit. No. 27097 June 15, 2003 10 ...

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Transcription of SNOWPLOWS MECHANIC'S GUIDE - WesternParts.com

1 June 15, 2003 Lit. No. 27097 MECHANIC'S GUIDEMECHANIC'S GUIDEMECHANIC'S GUIDEMECHANIC'S GUIDEMECHANIC'S GUIDECAUTIONRead this manual before servicing the theFFFFFloStaloStaloStaloStaloStattttt Hy Hy Hy Hy Hydrdrdrdrdraulic Systemaulic Systemaulic Systemaulic Systemaulic SystemSNOWPLOWSSNOWPLOWSSNOWPLOWSSNOWPLO WSSNOWPLOWSLit. No. 27097 June 15, 20032 Lit. No. 27097 June 15, 20033 TABLE OF 2 Safety 4 FloStat Hydraulic System .. 6 Product Specifications and Required Tools .. 6 Hydraulic Hose Routing and Fitting Orientation .. 7 Hydraulic Unit Parts Diagram .. 8 Hydraulic Unit Valve Identification and Location.

2 9 Relief Valve Identification and Location .. 10 Check Valve Identification and Location .. 11 Vehicle Harness and Vehicle Cable Diagram .. 12 Operating the Snowplow .. 13 Theory of Operation .. 15 Hydraulic and Electrical Schematics .. 16 Raise .. 22 Angle 24 Angle Left .. 26 Hold in Raised Position .. 28 Striking An Object While Plowing .. 29 Headlamps Plow Not Connected .. 31 High Beam Headlamps With Plow Connected to Vehicle .. 33 Low Beam Headlamps With Plow Connected to Vehicle .. 35 Troubleshooting 37 This GUIDE has been prepared to assist the trained mechanic in the service ofWESTERN SNOWPLOWS .

3 It also provides safety information andrecommendations. We urge all mechanics to read this manual carefully beforeattempting to service the western snowplow equipment covered by this of your western snowplow equipment is best performed by your localWestern Products outlet. They know your snowplow best and are interested inyour complete No. 27097 June 15, 20034 NOTE: Identifies tips, helpful hintsand maintenance information theowner/operator should a situation that, if notavoided, could result indamage to product or a potentiallyhazardous situation that, if notavoided, could result in deathor serious personal INFORMATIONINSTRUCTIONSPull and hold Lock Pin out; then rotate Handle DOWN and release Lock Pin.

4 It must lock into LOWER hole. Push down top of Shoe; Shoe will be on the ground. Repeat steps 2 and 3 on other side of plow. Back vehicle away. After lowering blade and turning control off, disconnect electrical 3 STEP 2 STEP 1 After seating plow horns in receiver brackets, pull Handle up; Shoe will lift off the and hold Lock Pin out; then rotate Handle UP and release Lock Pin. It must lock into UPPER hole. Stand Hook must grip Receiver in electrical connections. Repeat steps 1 and 2 on other side of 1 STEP 2 STEP 3 ONOFFOFFONR eceiver PinStand HookHandle(Pull)Lock PinShoeHandleMOUNTING PLOW (ON) Read Owner's Manual for complete PLOW (OFF)Read Owner's Manual for complete : US 4,999,935; 5,420,480; RE 35,700; 6,145,222; 6,209,231; 6,253,470; 6,526,677; CAN 2,060,425; patents Please become familiar with and makeowners knowledgeable of the Warning andInstruction labels on the back of the blade!

5 Warning and Caution LabelInstruction LabelWARNINGL ower blade when vehicle isparked. Temperature changescould change hydraulicpressure, causing the blade todrop unexpectedly or damag-ing hydraulic to do this can result inserious personal YOU BEGINWARNINGDo not exceed GVWR or GAWR including blade and rating label is found onthe driver-side vehicle No. 27097 June 15, 20035 SAFETY INFORMATION Park the vehicle on a level surface,place shift lever in PARK orNEUTRAL and set parking brake. Leave the snowplow mounted onthe vehicle and lowered for mostservice procedures, unless SAFETY Wear only snug-fitting clothingwhile working on your vehicle orsnowplow.

6 Do not wear jewelry or a necktie,and secure long hair. Be especially careful near movingparts such as fan blades, pulleysand belts. Wear safety goggles to protectyour eyes from battery acid,gasoline, dirt and dust. Avoid touching hot surfaces suchas the engine, radiator, hoses andexhaust pipes. Always have a fire extinguisherhandy, rated BC for flammableliquids and electrical oil under pressurecould cause skin injectioninjury. If you are injured byhydraulic oil, get medicalattention SAFETYWARNINGG asoline is highly flammableand gasoline vapor isexplosive. Never smoke whileworking on vehicle.

7 Keep allopen flames away fromgasoline tank and lines. Wipeup any spilled normally produceexplosive gases which cancause personal , do not allow flames,sparks or lit tobacco to comenear the battery. Whencharging or working near abattery, always cover your faceand protect your eyes, andalso provide contain sulfuric acidwhich burns skin, eyes the battery beforeremoving or replacing anyelectrical SAFETYIf you work on the vehicle orsnowplow in a garage or otherenclosed area, be sure to ventexhaust gas directly to the outsidethrough a leakproof exhaust AND EXPLOSIONBe careful when using gasoline.

8 Donot use gasoline to clean parts. Storeonly in approved containers awayfrom sources of heat or exhaust containsdeadly carbon monoxide (CO)gas. Breathing this gas, evenin low concentrations, couldcause death. Never operate avehicle in an enclosed areawithout venting exhaust to theoutside. Always inspect hydrauliccomponents and hoses beforeusing. Replace any damaged orworn parts immediately. If you suspect a hose leak, DONOT use your hand to locate a piece of cardboard orwood. Always loosen plugs, fittings andvalves slowly to bleed off anyresidual YOU BEGIN(continued)WARNINGR emove blade assemblybefore placing vehicle No.

9 27097 June 15, 20036 PRODUCT SPECIFICATIONSREQUIRED TOOLSPlow Type Crossover Relief Valve Pressure ( 100 PSI) No. of Turns Crossover Relief Valve Is Backed Off (CCW) From Fully Seated* Pump Relief Valve Pressure ( 50 PSI) No. of Turns Pump Relief Valve Is Backed Off (CCW) From Fully Seated* Max. Motor Amp Draw At ReliefPressure** Standard, Pro, PRO PLUS 40001-1/4 1-1/2 1750 2-1/2 2-3/4 200 * Settings are approximate. ** Actual readings may vary due to vehicle battery voltage and oil temperature. FloStat SYSTEM SPECIFICATIONSH ydraulic SystemHydraulic Oil western High PerformanceFluid to -25 F (-32 C) Automatic Transmission Fluid(ATF) DEXRON III to -10 F (-23 C) or, Texaco 1537 Aircraft Hydraulic Oilfor temperatures below-25 F (-32 C).

10 Fluid Capacity Hydraulic Oil Unit Reservoir = 1 3/4 Quarts System Total:w/ 10" Ram = 2-3/8 to 2-3/4 Quarts: Standard & ProSolenoid Valve Spool Travel = " for three- and four-wayvalves (S2, S3)Electrical System approximatevalues: Solenoid Valve Coil Resistance = Ohms at room temperature Solenoid Valve Coil Amp. Draw = Required for servicing theelectrical and hydraulic systems: Long/Slender Needle Nose Pliers Flat Screwdriver Sockets and CombinationWrenches: 3/8" thru 7/8", 1-1/16",1-1/8", 2-3/16" 2-3/16" open end wrench Deep Socket: 7/8" 1/4" Socket or Nut Driver 12 V Test Light Torque Wrench (in-lb) Allen Wrench Set 3000 PSI Pressure Gaugew/adapter fittings Flashlight Pick Set Hammer Digital Volt/Ohm Meter Pencil MagnetCAUTIONDo not mix different types ofhydraulic fluid.


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