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SOLBERG OIL MIST EXHAUST FILTERS/ AIR/OIL …

OIL MIST EXHAUST FILTERS/ AIR/OIL SEPARATORS Visit SOLBERG International on the Web: Discover the Possibilities OIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series OFUS-0309 TABLE OF CONTENTS AIR/OIL SEPARATION RULES OF THUMB pg. 2 HEAVY DUTY FILTERS: Designed to eliminate mist & smoke and provide low back pressure. Long life elements are standard. Multiple media types available HDL Series: 1 to 2 1/2 BSPT pg. 3 3 BSPT to DN200 FLG pg. 4 VACUUM PUMP SUMP TANK & separator : Complete separator package for vacuum pumps and vacuum pumping modules. Connects directly to discharge of an oil sealed vacuum pump without the need for other separator hardware. ATS Series: pg. 5 COMPACT EXHAUST FILTERS: Designed for small point of use or laboratory vacuum pumps. EE Series: Inline oil mist eliminator Comes standard w/back pressure relief valve to drain back to pump. pg. 6 EFDB Series: Oil mist separator w/Drain Back pg.

OIL MIST EXHAUST FILTERS/ AIR/OIL SEPARATORS Visit Solberg International on the Web: WWW.SOLBERGMFG.COM Discover the Possibilities OIL

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Transcription of SOLBERG OIL MIST EXHAUST FILTERS/ AIR/OIL …

1 OIL MIST EXHAUST FILTERS/ AIR/OIL SEPARATORS Visit SOLBERG International on the Web: Discover the Possibilities OIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series OFUS-0309 TABLE OF CONTENTS AIR/OIL SEPARATION RULES OF THUMB pg. 2 HEAVY DUTY FILTERS: Designed to eliminate mist & smoke and provide low back pressure. Long life elements are standard. Multiple media types available HDL Series: 1 to 2 1/2 BSPT pg. 3 3 BSPT to DN200 FLG pg. 4 VACUUM PUMP SUMP TANK & separator : Complete separator package for vacuum pumps and vacuum pumping modules. Connects directly to discharge of an oil sealed vacuum pump without the need for other separator hardware. ATS Series: pg. 5 COMPACT EXHAUST FILTERS: Designed for small point of use or laboratory vacuum pumps. EE Series: Inline oil mist eliminator Comes standard w/back pressure relief valve to drain back to pump. pg. 6 EFDB Series: Oil mist separator w/Drain Back pg.

2 7 EF Series: Ambient oil mist separator 1/2 to 1 3/4 , NW16 to NW40 pg. 8 TOP HAT STYLE separator ELEMENTS: AIR/OIL separator Elements: pg. 9 AIR/OIL separator FILTERS & ELEMENTS: BAE Series: Integrated EXHAUST filter ; Blower Assisted CV Series: Vent Coalescing Breathers pg. 10 REPLACEMENT PARTS/ACCESSORIES pg. 11 REPLACEMENT ELEMENTS pg. 12 SOLBERG OIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series AIR/OIL SEPARATION RULES OF THUMB pg. 2 SOLBERG Discover the Possibilities GENERAL RULES OF THUMB Recent developments in product design allow for the possible selection of Oil Mist EXHAUST Filters based on the type of equipment being used. It is, for the first time, possible to identify the appropriate grade of aerosol discharge filter because of the extensive research completed by the SOLBERG R&D Department. Please follow the below rules to correctly size your Oil Mist EXHAUST filter . If further consultation is required, please contact SOLBERG Manufacturing, Inc.

3 Rule of Thumb #1: Forget all that you know about AIR/OIL separators for Compressed Air Systems, as such systems repeatedly fail in a vacuum pump application. The first consideration is to determine the type of Vacuum Pump being used. The particle size distribution and mass of oil aerosol discharging from a vacuum pump is as varied as the number of separator tank designs utilized by the industry. The main pump types are Rotary Vane, Rotary Screw, Rotary Piston, Liquid Ring, and Reciprocating Vacuum Pumps. Each type of pump produces its own specific oil discharge characteristics and requires the appropriate media make-up to effectively capture and drain oil aerosols. Rule of Thumb #2: Determine the type of oil being used in the vacuum pump. Trade names, viscosity/grade of oil, and the lubricant base (mineral, synthetic, etc.) are all useful in determining the discharge aerosol characteristics. Rule of Thumb #3: Determine how much oil the pump consumes under normal operating conditions.

4 Typical consumption rates are gallons or liters per hour. The amount of oil consumed is typically the amount of oil being discharged. Rule of Thumb #4: Pump operating cycles including vacuum range, temperature fluctuations, contaminant gases or vapors, and hours of operation per day/week. Also, determine the maximum pressure drop or filter restriction the system will allow. Rule of Thumb #5: Determine the operating temperature at the discharge connection. If it is above +104 C, methods of cooling the aerosol should be considered. Rule of Thumb #6: Note the Horsepower of the pump, the outlet connection, and the air flow. Rule of Thumb #7: When an external unit is to be used as the primary or sole AIR/OIL separator in a system, a multi-stage Severe Duty system is required. Rule of Thumb #8: In the case where an existing AIR/OIL separator (internal or external) is already used, it is important to specify the desired goal for a second filter . Is it planned to have a multi-staged system for severe or extreme duty applications, or is there a requirement for exceptionally clean discharge air?

5 If a multiple stage system is needed, try to identify the primary stage unit and the purpose for the second stage. Rule of Thumb #9: Consider where to install the filter . Where possible it is best to install in moderate temperature (+2 to +38 C) environments and avoid freezing conditions to ensure the oil drains freely without causing undue back pressure to the Vacuum Pump. Once as much information as possible is obtained, send the data to SOLBERG Manufacturing, Inc. for our review and/or review our data sheets in the Product-by-Product Line section of our web page. You ll find our data sheets under "Oil Mist EXHAUST Filters". SOLBERG Discover the Possibilities APPLICATIONS & EQUIPMENT FEATURES & SPECIFICATIONS OPTIONS (Inquiries Encouraged) CONFIGURATION DRAWING Note: Model offerings and design parameters may change without notice. pg. 3 OIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series HEAVY DUTY OIL MIST EXHAUST FILTERS "HDL" Series 1 - 2 1/2 BSPP Specialty media & gaskets/seals for custom installations/applications Custom connections Minimum on micron particles Captures oil fog, mist or smoke from EXHAUST of oil flooded vacuum pumps Large oil holding capacity and easy field maintenance Brazed fittings for high vacuum duty Seamless drawn housings-no welds to rust or vibrate apart Positive engagement O-ring seal system Rugged all steel construction w/baked white enamel finish 1/4 drain tap Pleated filter element provides increased surface area for low back pressure separation of ultra-fine oil mists Temp (continuous): min C (40 F) max 104 C (220 F) Often used in conjunction with existing AIR/OIL separation equipment filter change out differential.

6 Please refer to Vacuum Pump Manufacturer s specifications Available in Stainless Steel Epoxy or Teflon coated housings Activated carbon postfilters to reduce order Vacuum Furnaces & Ovens Vacuum Freeze Drying & Outgassing Custom Vacuum Pumping Systems Vacuum Drying Vacuum Metallizing Vacuum Coating Food Processing & Packaging Industrial Vacuum Processes Medical Industry Industrial Aerosol Scrubbing Pressure Unloading Vents on Piston Compressors Blower EXHAUST Oil Mist Removal Applications requiring low delta p Coalescing of Large air volumes Dimension tolerance + 6 mm Outlet Inlet BSPPI nlet &DIMENSIONS - mmNom. RatingRatingWt. KgHDL-PSG848-100HC1"17110518611713368852 HDL-PSG848-126HC1 1/4"17110518611713385852 HDL-PSG848-151HC1 1/2"17110518611713385852 HDL-PSG850/1-201HC2"28611722212723521321 37 HDL-PSG860/1-201HC2"44511722212736829834 014 HDL-PSG850/1-251HC2 1/2"2981302221402352132137 HDL-PSG860/1-251HC2 1/2"45713022214036834034014 HDL-PSG244/2-251HC2 1/2"40622638722225442551016m3/hSolberg Discover the Possibilities APPLICATIONS & EQUIPMENT FEATURES & SPECIFICATIONS OPTIONS (Inquiries Encouraged) CONFIGURATION DRAWING Note: Model offerings and design parameters may change without notice.

7 Pg. 4 HEAVY DUTY OIL MIST EXHAUST FILTERS "HDL" Series 3 BSPT - DN200 PN10 Pattern Flange Available in Stainless Steel Epoxy or Teflon coated housings Minimum on micron particles Captures oil fog, mist or smoke from EXHAUST of oil flooded vacuum pumps Large oil holding capacity and easy field maintenance 10 PSIG proof pressure Positive engagement O-ring seal system Rugged all steel construction w/baked white enamel finish 1/4 drain tap Pleated filter element provides increased surface area for low back pressure separation of ultra-fine oil mists Multiple separation stages in a single element design Temp (continuous): min C (40 F) max 104 C (220 F) Often used in conjunction with existing AIR/OIL separation equipment filter change out differential: Please refer to Vacuum Pump Manufacturer s specifications Specialty media & gaskets/seals for custom installations/applications Flange adapters For Severe applications contact rep Activated carbon postfilters to reduce order Vacuum Furnaces & Ovens Vacuum Freeze Drying & Outgassing Custom Vacuum Pumping Systems Vacuum Drying Vacuum Metallizing Vacuum Coating Food Processing & Packaging Industrial Vacuum Processes Medical Industry Industrial Aerosol Scrubbing Pressure Unloading Vents on Piston Compressors Blower EXHAUST Oil Mist Removal Applications requiring low delta p Coalescing of Large air volumes Note: All bottom inlet to side outlet flanges are orientated "split center".

8 Flange Orientation Dimension tolerance + 6 mm Inlet Outlet OIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series Inlet &ConnectionDIMENSIONS - mmNom. RatingRatingWt. KgHDL-PSG344/2-3013"BSPT7912293565723815 1085034 HDL-PSG344/2-4014"BSPT791229356572381850 85035 HDL-PSG474/2-5015"BSPT968279470749381136 0187072 HDL-PSG474/2-6016"BSPT994305470775559187 0187072 HDL-PSG476-DN200DN200 Flange9863565336485593060306081m3/hSolbe rg Discover the Possibilities APPLICATIONS & EQUIPMENT FEATURES & SPECIFICATIONS OPTIONS (Inquiries Encouraged) CONFIGURATION DRAWING Note: Model offerings and design parameters may change without notice. AIR/OIL SEPARATION VACUUM PUMP separator "ATS" Series Specialty media available Higher efficiency, custom media Complete separator Package for Vacuum Pumps Connects DIRECTLY on discharge without need for other separator hardware Simplifies system packaging by Integrating sump tank with separator Captures oil fog, mist or smoke from EXHAUST of oil flooded vacuum pumps Minimum on micron particles Multiple Separation Stages separator Baffle System for larger particles Rugged carbon steel construction Pleated separator element provides increased surface area for low back pressure separation of ultra-fine oil mists Temp (continuous).

9 Min C (40 F) max 104 C (220 F) Specific housing construction Vacuum Pump Systems Vacuum Pump - Liquid Ring - Rotary Vane - Screw Technology Vacuum Furnaces & Ovens Vacuum Drying Vacuum Metallizing Vacuum Coating Heat Treating Equipment Routing Machines Hospital Vacuum Units Industrial Vacuum Processes Dimension tolerance + 6 mm pg. 5 OIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series NominalTankBSPTBSPTDIMENSIONS - mmm3/hSumpModel LATS-PSG850/1-151HC1-1/2"2"7495753022032 1935617015 ATS-PSG860/1-201HC2"2"918587406305275410 34030 ATS-PSG344/2-301C3"3"1214821508381508705 68065 SOLBERG Discover the Possibilities APPLICATIONS & EQUIPMENT FEATURES & SPECIFICATIONS OPTIONS (Inquiries Encouraged) CONFIGURATION DRAWING Note: Model offerings and design parameters may change without notice. pg. 6 Dimension tolerance + 6 mm COMPACT OIL MIST EXHAUST ELIMINATORS "EE" Series 3/8" - 1" BSPP, ISO Flange ISO flange connections Epoxy coated housings Available in Stainless Steel Minimum on micron particles Captures oil fog, mist or smoke from EXHAUST of oil flooded vacuum pumps Back pressure valve designed to release element at bar ( PSI) differential for pump safety 1/8 NPT oil drain Compact, low profile design Seamless drawn housings no welds to rust or vibrate apart Easy field maintenance Rugged all steel construction Pleated filter element provides increased surface area for low back pressure separation of ultra-fine oil mists Temp (continuous): min C (40 F) max 104 C (220 F) filter change out differential.

10 Please refer to Vacuum Pump Manufacturer s specifications Activated carbon postfilters to reduce order Nickel Plated Side Outlet Configuration Vacuum Furnaces & Ovens Vacuum Freeze Drying & Outgassing Custom Vacuum Pumping Systems Vacuum Drying Vacuum Metallizing Vacuum Coating Refrigeration and Air Conditioning evacuation service Semiconductor Industry Laboratory Industry Autoclaving, Sterilization Electronic tube and light bulb evacuation Leak detectors INLET OUTLET Units without valve or drain DIMENSIONS - mmNom. VacuumElementModel OutletABCDPump RatingRatingEE-GL915-0753/4"-MPT1/2"-FPT 1193283131717EE-GL915-0783/4"-BSPP1/2"-F PT1193283131717EE-GL915-NW1616mm ISO Flg16mm ISO Flg1192283221717EE-GL915-NW251625mm ISO Flg25mm ISO Flg1192283221717EE-GL925-NW2525mm ISO Flg25mm ISO Flg19722133223434m3/hOIL MIST EXHAUST FILTERS HDL, ATS, EE, EF Series SOLBERG Discover the Possibilities APPLICATIONS & EQUIPMENT FEATURES & SPECIFICATIONS OPTIONS (Inquiries Encouraged) CONFIGURATION DRAWING Note: Model offerings and design parameters may change without notice.


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