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SPECIFICATIONS - corvair.org

section 12. SPECIFICATIONS . SUSPENSION. ( section 31. WHEEL ALIGNMENT. 500, 700 AND 900 SERIES. FRONT SUSPENSION 1962 1963. Caster at Curb Weight .. 2 + 0 - 'h0 10 lh o Camber at Curb Weight .. : .. 'h 0 'h0 0 'h0. Steering Axis Inclination .. 7 lh o 7 th o Toe-In (Overall) .. 1f4" to %" 7'1 u" to 1 !It 0". REAR SUSPENSION. Camber at Curb Weight .. +1 'h 0. Toe-In (Overall) .. a" to %". 1200 SERIES. FRONT SUSPENSION. Caster at Curb Weight .. l 1h O J{4 . Camber at Curb Weight .. %0 %0. Toe-In (Overall) .. VI6" to o/tG". REAR SUSPENSION. Camber at Curb Weight .. 2 'h 0. Toe-In (Overall) .. '. ' .. 0" to 1f4". TIRES. 500, 700 AND 900 SERIES Inflation Pressures: Type COLD- HOT". Tubeless I. TIRE SIZE. FRONT REAR FRONT REAR. Size-Sedan and Convertible Styles .. x 13. Station Wagon Style .. x 13 x 13 15 26 18 30. x 13 15 28 18 33. CORV"IR S H OP MANUAL. SPECIFICATIONS 12-2. TIRES. 1200 SERIES InRation Pressures: COLD' HOT". Type .. Tubeless TIRE SIZE.)}

SPECIFICATIONS 12-6 ENGINE (Section 6A Continued) Engln. VALVE SYSTEMS: Lifters Type Rocker Arm Ratio Intake (Hotl Volve Lad! .. Exhoust (Hot)

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Transcription of SPECIFICATIONS - corvair.org

1 section 12. SPECIFICATIONS . SUSPENSION. ( section 31. WHEEL ALIGNMENT. 500, 700 AND 900 SERIES. FRONT SUSPENSION 1962 1963. Caster at Curb Weight .. 2 + 0 - 'h0 10 lh o Camber at Curb Weight .. : .. 'h 0 'h0 0 'h0. Steering Axis Inclination .. 7 lh o 7 th o Toe-In (Overall) .. 1f4" to %" 7'1 u" to 1 !It 0". REAR SUSPENSION. Camber at Curb Weight .. +1 'h 0. Toe-In (Overall) .. a" to %". 1200 SERIES. FRONT SUSPENSION. Caster at Curb Weight .. l 1h O J{4 . Camber at Curb Weight .. %0 %0. Toe-In (Overall) .. VI6" to o/tG". REAR SUSPENSION. Camber at Curb Weight .. 2 'h 0. Toe-In (Overall) .. '. ' .. 0" to 1f4". TIRES. 500, 700 AND 900 SERIES Inflation Pressures: Type COLD- HOT". Tubeless I. TIRE SIZE. FRONT REAR FRONT REAR. Size-Sedan and Convertible Styles .. x 13. Station Wagon Style .. x 13 x 13 15 26 18 30. x 13 15 28 18 33. CORV"IR S H OP MANUAL. SPECIFICATIONS 12-2. TIRES. 1200 SERIES InRation Pressures: COLD' HOT". Type .. Tubeless TIRE SIZE.)}

2 FRONT REAR FRONT REAR. Size .. x 14 4 Ply SP. x 14 4 PlySP 24 30 28 35. x 14 6 Ply SP. x 14 6 PlySP 24 34 28 39. x 14 6 Ply (Light Truck Type). x 14 6 Ply+ 24 45 28 50. x 14 8 Ply (Light Truck Type). x 14 8 Ply+ 24 60 28 65. After car has been parked for 5 hours or more or driven less than 1 mile. Pressures can rise as much as 5 pounds above cold figures depending on loads carried, length of driv- ing, and car speed prior to checking. + Light truck type. BOLT TORQUE SPECIFICATIONS (LB. FT.) CORVAIR 95 AND GREENBRIER-1200 SERIES. CORVAIR 500, 700 AND 900 SERIES SHOCK ABSORBERS (Front and Rear). SHOCK ABSORBERS (Front and Rearl Upper .. 9-12. Lower Mount .. 14-20 Lower Mounts .. 14-20. Upper Mount .. 8-11. CONTROL ARMS. CONTROL ARMS. Front Upper Front Upper Bushings .. 35-40 Bushings .. 35-40. Cross Shaft to Crossmember .. 38-50 Cross Shaft to Crossmember .. 65-85. Ball Stud to Steering Knuckle .. 30-40 Ball Stud to Steering Knuckle .. 42-47. Replacement Ball Joints.)

3 20-25 Replacement Ball Joints 20-25. Front Lower Front Lower Pivot Bolt .. 90-120 Pivot Bolt .. 45-55. Ball Stud to Steering Knuckle .. 30-40 Ball Stud to Steering Knuckle .. 60-94. Rear Lower Rear Lower Cross Shaft to Crossmember .. 45-55 Pivot Bushing .. 45-55. Pivot Bushing 45-55 Cro~ Shaft to Crossmember .. 45-55. STRUT ROD. Rear Nut .. 50-70 CROSSMEMBER TO BODY. Front Studs .. 38-50 Front .. 100-110. Rear .. 55-70. CROSSMEMBER TO BODY. Rear Crossmember Support to Body .. 70-110. Front .. 25-35. Rear Crossmember Support to Body Rear .. 55-75. Crossmember .. 55-70. Rear Crossmember Support to Body .. 55-75. STEERING ARM TO STEERING KNUCKLE .. 29-43 STEERING ARM TO STEERING KNUCKLE .. 40-60. COIllV .. HO~ MANUAL SUPPLI: .. IlNT. SPECIFICATIONS 12-3. STEERING. ( section 41. STEERING GEAR .. 500, 700, 900 Corvair 95. Make .. Saginaw Saginaw Type .. Recirculating Ball Recirculating Ball Ratio- Gear Only .. 18:1 20:1. Wormshaft Diameter .. %" %".)

4 Total Wormshaft Revolutions Gear- Linkage Attached .. 4 'h 4'h Gear-Linkage Detached .. 5 5. Lash Adjustment (High Point) - Lbs. Pull @ Wheel Rim .. l 'A1 to 1'h lbs. 1 to Ph lbs. Worm Bearing Pre-Load- Lbs. Pull @ Wheel Rim .. ~G to 1 Y,6 lbs. 'h to % lb. STEERING LINKAGE. Toe-Out on Turns (Cornering Wheel Relationship) .. 20 0 Inner Wheel 1 0 23 0 Inner Wheel 10. 18 0 Outer Wheel 1 0 20 0 Outer Wheel 1 0. Toe-In Adjustment- Total .. V4" to 'MI" YtG to %0". Ratio-Steering Gear Plus Linkage .. :1 23:1. BRAKES. ( section 5). 500, 700 AND 900 SERIES Braking Ratio: Pedal .. :1. SERVICE BRAKES. Hydraulic .. :1. Type .. 1962- Servo, 4 wheel hydraulic Total overall .. :1. 1963-Servo, 4 wheel hydraulic, self adjusting Brake Drum: Foot Pedal: Type .. Pendant Type .. Composite Mounting .. On brace under dash Rim material.. Cast alloy iron Line pressure @ 100 lb. pedal load .. 783 psi Web material.. Pressed steel Travel .. Diameter, front and rear .. Total effective area.

5 Sq. in. PARKING BRAKE. Distribution of Braking Effort (theoretical) Type .. Mechanical pull rods, cables and pulleys On front wheels ..46% operate rear service brakes. On rear wheels .. 54% Total Effective Lining Area .. 60 sq. in. Brake Linings: Application .. Lever under dash Material.. Full molded asbestos composition Width, front and rear .. ADJUSTMENT. Thickness (minimum) ..160 Obtain light uniform drag of Length per wheel .. shoes on drum, then Length, primary shoe .. back off .. 1962- 12 notches (Front). Length, secondary shoe .. -15 notches (Rear). Method of attachment.. Bonded 1963-Self Adjusting Total effective area .. sq. in. HEAVY DUTY SERVICE BRAKES (Metallic Master Cylinder: Filler location .. Accessible in luggage compartment Material .. Sintered iron Diameter (inches) .. Segments per shoe (front and rear). Piston travel (inches) .. Primary .. 6. Wheel Cylinders: Secondary .. 10. Mounting .. Front, on wheel spindles; Size of Segments (front and rear).)

6 Rear, on backing plate. Primary Diameter .. Front, .875; rear, .9375 Length .. C OIIVAIIt . HO~ MANUAL . U~P'LIUI II: NT. SPECIFICATIONS 12-4. Width .. Width, front and rear .. Thickness .. 1963- Thickness Secondary Primary facing ..168. Length .. Secondary facing .. Width .. Thickness .. Method of attachment .. Bonded 1963- Shoe anchor .. Peened fixed anchor Method of attachment .. Each segment welded Total effective area .. sq. in. two places Master Cylinder Effective Area, approximate (square inches) .. Diameter .. Make .. Moraine Push rod travel .. ADJUSTMENT. Wheel Cylinder Obtain light uniform drag of Diameter .. : .. Front, ; Rear shoes on drum, then Brake Distribution .. Front 50% 2%. back off .. 1962-12 notches (front) Rear 50% 2%. -15 notches (rear) Braking Lever Ratios 1963-Self Adjusting Pedal ratio .. Hydraulic .. 1200 SERIES Overall .. SERVICE BRAKES PARKING BRAKE. TYpe .. 1962- Duo-servo, 4 wheel hydraulic Type .. Mechanical pull type, 1963-Duo-servo, 4 wheel hydraulic- self adjusting cables to rear service brakes Total effective lining area.

7 1962- sq. in. Brake Drum sq. in. Rim material .. Cast alloy iron Control .. Lever under dash Web material .. Pressed steel Diameter, front and rear .. ADJUSTMENT. Total effective area .. : .. sq. in. Obtain light uniform drag of Brake Linings shoes on drum, then back off .. 1962-12 notches Material .. Full molded asbestos 1963-Self Adjusting POWER TRAIN. ( section 6). DRIVE RATIO-CORVAIR 95-1200 SERIES. Tranlmiuktn Axl. OVER-ALL FINAL DRIYE. Type h' 2nd 3,d h low Drive Rev. (Std.) (Opt.) lot 2nd 3,d h low Drlv. Rev. Three-Speed ,1 ,. - - - 3 .9711 3 .8911 - d :1 15."2:1. Four Speed ,\ ,1 1."",1 , \ - - ,1 ,\ ,\ ,\ " ,\ ". 3 .2711 ,1 ..72:1 :1. Automatic ".73,1 :1 ..73,1 ,1 18 3 .8911 18, 500, 700, AND 900 SERIES. ,\ 5,1 ,' ,\ ' ,'. Three. Speed \ ,\. , ' @ 6 .9711 ,\ - - - 1".09:1. ,' ,' :1 ,1 :1. ,' :1 - - :1. ,' 11 .93:1 :1 :1 - - :1. four-Speed @ 5. \',1 :1 - - :1. 11 - :1 1".20:1 " - - ,\. ,\ - - - - \ ,' \ ,'. Automatic ,\ @ - - - \ " " :1.

8 - - - - ,\ :1 " .73:1 - :1 18."011. GREENBRIER. Three-Speed ,\ \ " ,\ ' ". four-Speed , ' 1."411 ,\ ,' ,' ,\ ,' ,\ ,'. AlIf'Omatic :1 :1 ,\ :1 :' ,'. Optional. @ Standard and OptiOnal. CO lilY AI III SHO .. "'ANUAL .u.. U : JllllIENT. SPECIFICATIONS 12-5. ENGINE. ( section 6Al Char.~. Engine Turbo ~A i, Monzo Turbo-Air GENERAL DATA: Horsepower @ rpm 80 @ "00 84 @ 4400 102 @ .. OO 150 @ 4400. 134 @ 210 Torque @ rpm 128 @ 2300 130 @ 2300 2800 3000 3200-3400. Type Valve-in-He ad-Opposed Numb er of Cylinders 6. So,. 3 !I. Stroke 2,60. Ta xable er ( . No. System I Left Bonk 2 "' 6. (Reor to Front) I Right Bonk 1 3 5. f iring Order 1-4-5-2-3-6. Comprenion Ratio ,1 ,1 :1 1 ,1. PISTONS: Top land . Clearance Umils Skirt ,0011 Compression .179-,187. Ring Groove Depth Oil .180-. 188. PISTON RINGS: Width .077 .078. Compronion Gop .010 Width .1860 .1865. Oil Ring Gop . Expande rs Y . PISTON PINS. l ength Diameter . In Piston I New . Cleorance I Weor limi'.))

9 001. In Rod Press Fit CONNECTING RODS: , Clearance Bearing End Play .005 .010. CRANKSHAFT: End Play . End Thrust Taken by No. 1 Main 1 &2 Moin Beoring Journal Diameter 3&4 1 &2 .0012 .0027. Clearance 3&4 ,0007 ,0022. Crankpin Journal Diame ter CAMSHAFT: Lob e Lift Measured Intake .209 I .252. at Push Rod Exhaust .229 I .252. Journal Diam eter I 1-3 I 4 Type of Drive Gear caRVA1R SHOP "'ANUAL a UPPLI:"'ENT. SPECIFICATIONS 12-6. ENGINE ( section 6A Continued). Sup., Engln. Turbo-~\lr Turbo-Air VALVE SYSTEMS: Lifters Type Hydraulic Rocker Arm Ratio Intake (Hotl 1 Tum to Ce nter lifter Plunger Volve Lad! .. Exhoust (Hot) Some Foce Angle 44 .5 . Seal Angle .s..5 . Intolee Stem to Guide Cleoronce Used ,DO lift .314 .378. Foce Angle .5 . Exhaust Seat Angle Stem to Guid e Cleorance .s. New ,OOI-,D027-Used .. lift .3 ..378. Spring Free Length Volve Springs Press. and P,enure lb. @ in. 58 6' @ LS08 76 79 @ Length Pressure lb. @ in. UI-U9 @ 159-169 @ R ecomm end~d Volve Intoke - ~ to%r l\, Seat Width Exhoust !)

10 O. Meolured at Vo l ..e Stem COOLING SYSTEM ENGINE TORQUE SPECIFICATIONS . GENERAL SIZE USED TO ATTACH TORQUE. Oil Pan A"achment .. "0 60 in lb . Type .. Air cooled by blower. Engine enclosed by sheet Oil Pump Ca .. er .. 60 80 in lb . metal shrouding to direct cooling air over fins Oil C~er to Cyl. Head .. 60 80 in lb . on outside of engine cylinders and cylinder Rear Shroud l .H. & A"amment .. 60 80 in lb . Pulh Rod Guide .. 60 80 in lb . head castings. Engine temperatures regulated Valve' Rocker Co .. er . 30 50 in lb .. by bellows type thermostats in lower shrouds ! LH. to .. 7 13 ft. lb . exhaust ducts which operates exhaust dampers. Crankcase Cover to Cra r~ eale .. 7 13 ft. /b .. O il C~er Adapter to Crankcase .. 7 13 ft. lb .. Exhaust damper doors close the blower air Oil Filter and Generator Adapter . 7 13ft. lb .. exhaust until engine has obtained the correct Rear Housing to Crankcase .. 7 .. operating temperature. Clutch Cover and Pressure Plate Attammen.


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