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Specifications for Volkswagen Industrial Engine

Volkswagen1industrial VolkswagenIndustrial ltr. TDI diesel engineEURO 2 Volkswagen AG, WolfsburgVolkswagen AG reserves the right to introduce amendments or corrections at any timewithout any obligation to implement these on Engine already engineCharacteristic curves (89/491/EEC) unit 028 906 021 CS "Coding 01"5060708090100110120130140150160170180 1902002101300150017001900210023002500270 02900310033003500 Engine speed / rpmTq. engineCharacteristic curve (89/491/EEC) unit 028 906 021 CS "Coding 02"0481216202428323640444852566064130015 00170019002100230025002700290031003300 Engine speed / rpmP engineTechnical s declaration in accordance with Article 4, Paragraph 2 inconjunction with Appendix II, Section B of Directive 89/392/EEC in the version93/44/EECNoteThe Engine described is intended for installation in a mach

Volkswagen 1 industrial engine AFD 02.97 K-VSI Industrial Sales 04.11.98 1961 Specifications for Volkswagen Industrial Engine AFD 1.9 ltr. TDI diesel engine

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Transcription of Specifications for Volkswagen Industrial Engine

1 Volkswagen1industrial VolkswagenIndustrial ltr. TDI diesel engineEURO 2 Volkswagen AG, WolfsburgVolkswagen AG reserves the right to introduce amendments or corrections at any timewithout any obligation to implement these on Engine already engineCharacteristic curves (89/491/EEC) unit 028 906 021 CS "Coding 01"5060708090100110120130140150160170180 1902002101300150017001900210023002500270 02900310033003500 Engine speed / rpmTq. engineCharacteristic curve (89/491/EEC) unit 028 906 021 CS "Coding 02"0481216202428323640444852566064130015 00170019002100230025002700290031003300 Engine speed / rpmP engineTechnical s declaration in accordance with Article 4, Paragraph 2 inconjunction with Appendix II, Section B of Directive 89/392/EEC in the version93/44/EECNoteThe Engine described is intended for installation in a machine in the sense of the ECMachines Guidelines.

2 It is not permitted to take this Engine into operation until it hasbeen demonstrated that the machine into which this Engine is to be installedcomplies with the stipulations of the EC Machines Guidelines (89/392/EEC, lastamended by 93/44/EEC).IntroductionThe Volkswagen Industrial Engine with the Engine code AFD is a water-cooled 4-cylinder in-line diesel Engine with direct injection, exhaust gas turbochargerand intercooler. With the numerous different areas of application for this Engine , thenotes on the following pages should be studied carefully prior to the development ofnew machines.

3 This is to ensure problem-free operation and a long service life forthe entire machine, under all operating :Direct valve control via toothed-belt-driven overhead camshaft (ohc).Maintenance-free valve drive via hydraulic tappets. Distributor-injectionpump electronically governed by control unit and driven by toothed / / : 1 Firing sequence1-3-4-2 Output (with IMO control unit part No. 028 906 021 CS )Coding 01:Nmax at 3300 rpmkW60(89/491/EEC)Tmax at 1800 rpmNm205upper idlerpm3800 (not adjustable)lower (not adjustable)Coding 02:Nmax at 3100 rpmkW58(89/491/EEC)Tmax at 1800 rpmNm205upper idlerpm3500(not adjustable)lower (not adjustable)Volkswagen5industrial engineTechnical pressure (overpressure)before angle20 Distributor injection pumpManufacturerBosch EDCC ontrol unitManufacturerBosch MSA 15 FuelDieselrequired cetane number CN> 49as per EN590 Fuel consumptiong / kWhsee page 8 Alternator 12 VA70 Starter motor 12VA (Ah)380 (63) minimum capacityGlow plugsV12 LubricationForce feed lubrication with gear pump, oil filter inmain streamOil pressure at 2000 rpmand 80 C (176 F)

4 Barmin. (overpressure)Oil - oil qualityBranded oils as peroil Specifications given ininstruction manualOil coolerOil / water heat exchangerCooling systemSealed cooling system(pressurised system withseparate expansion tankand pressure control valve)Volkswagen6industrial engineTechnical control valveopens - (overpressure)Coolantas anti-freeze and corrosioninhibitor, 60% water and40% G12 A8D coolantadditive (sufficient protectionto cold start temperaturelimit)Cold start temperature limit C ( F)-25 (-13)Moments of inertiaCrankshaft, power take offNm50 radial or axial viafrom operating angleall directions (%)35 (70)Weightdry enginekgca.

5 135 CapacitiesCoolant 5-6 (depending oncooling system)For initial filling, gradually add the coolant mixture, constantly bleedingthe cooling system, until the max mark is reached. Run the Engine warmuntil the thermostat is fully open. Stop the Engine and allow it to cooldown before checking and correcting the coolant circuitwith filter in quantitybetween min and maxmarks on oil dip engineTechnical temperatures C ( F)105 (221) permanentoperation C ( F)118 (244) absolute limitThermostatstarts opening C ( F)87 (189)fully open C ( F)102 (216)Temperature contact switch C ( F)110 3 (230 5) Engine oilmax.

6 Perm. temperature C ( F)130 (266)in oil sumpVolkswagen8industrial engineSpecific Industrial speed / rpmbeg / kWhVolkswagen9industrial engineNoise Industrial speed / rpmNoise level dB(A)Part loadFull loadVolkswagen10industrial engineExhaust gas Industrial point.

7 150 mm after exhaust flange4004204404604805005205405605801300 1500170019002100230025002700290031003300 Engine speed / rpmExhaust gas temperature CVolkswagen11industrial engineExhaust gas back Industrial speed / rpmExhaust gas back pressure mbarVolkswagen12industrial engineExhaust gas mass Industrial speed / rpmTotal exhaust gas mass flow kg/hrVolkswagen13industrial engineIntake air mass Industrial speed / rpmIntake air mass flow kg/hrVolkswagen14industrial engineCharge air Industrial speed / rpmCharge air temperature Cbefore intercoolerafter

8 IntercoolerVolkswagen15industrial engineEnergy Industrial Speed / rpmHeat output / kWQ residualQ air outflowQ coolantQ exhaustQ effectiveVolkswagen16industrial engineIntake Industrial values were measured using a Golf A3-TDI-air 848 should be observed when designing an air intake system0246810121416182022241500170019002 1002300250027002900310033003500 Drehzahl in 1/m inUnterdruck in mbar


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