SPINMASTER - Hawk Industries

1 SPINMASTER . OPERATION, MAINTENANCE AND. SERVICE MANUAL. 550 & 950 SERIES. 11-18-03. CATALOG, BROCHURE, AND TECHNICAL INFORMATION. FOR SPINMASTER 550 & 950 SERIES DRILL PIPE. SPINNERS. HAWK Industries , INC. 1245 East 23rd Street Signal Hill, CA 90755. Phone: 562-424-0709. Fax: 562-490-9959. 1. Introduction 2 Introduction Introduction The SPINMASTER is a new generation drill pipe spinner from that great tradition of its father the Spinnerhawk. The SPINMASTER has been engineered to give much more than its predecessor in performance and reliability. SAFETY. The SPINMASTER provides a fast, safe and efficient method of spin-up or spin-out, eliminating costly and dangerous accidents associated with the use of spinning SPINMASTER 's unique chain gripping system transmits more torque without slipping than any competitive spinner, regardless of pipe size.

2 TIME AND LABOR SAVINGS. Designed to work on the tube rather than the tool joint, the position of the SPINMASTER provides clearance to place the back- up tong while spinning, thus saving rig time. The SPINMASTER is the lightest and smallest drill pipe spinner on the market today. This makes the SPINMASTER easier to work with and helps reduce crew fatigue. Drillers and operators of the SPINMASTER work more efficiently and suffer less fatigue on long round trips; less work and faster trips. Relatively inexperienced personnel can be utilized for a faster trip with the SPINMASTER and can work more efficiently than would be possible using a spinning chain.

3 Introduction 3. Table of Contents Introduction 2. Table of Contents 4. Warranty 7. Specification Sheet 8. Ordering instructions 9. Installation 10. Power 11. Hydraulic 11. Air 11. Hydraulic 12. Operation 14. Operational 14. Adjust Pipe 14. Reversing Motor 16. Hydraulic 16. Air 16. Maintenance & Repair 19. 19. Drive Roller Sprocket 20. Spinner Grip 21. Drive Shaft 21. Reducer Gear 22. Air Motor Gear 22. Changing the Spinner Changing the Drive Changing the Drive Roller Sprocket Changing Rear Pivot 29. Adjust Door Valve Hydraulic 30. Air 30. Air Power Pack Filling Air 31. Air Lubricator 32.

4 Air Lubricator 32. Changing Air Filter 33. Air Filter 33. 4 Table of Contents Continued on next page. Table of Contents (cont.). Air Power Pack Maintenance (Continued). Adjusting Grip 34. Air Regulator 34. Hydraulic Oil 35. Changing Oil Filter 35. Changing Suction 36. Repair Power 37. Install Coupler 38. Trouble Shooting 39. Trouble Shooting Hydraulic 39. Actuate Any Valve and Nothing 39. Actuate the Motor Valve and Nothing 39. Actuate the Door Valve and the Lever Does'nt Stay 39. Spinner Torque is Insufficient to Turn 39. Spinner 40. Spinner Thrusts Off the Pipe While Spinning.

5 41. Chain Wears 41. Main Relief Makes Noise and Hyd Fluid Heats 41. Spinner Runs Slower Than 42. All Other Rig Hydraulics Stop 43. Trouble Shooting Air 44. Actuate Any Valve and Nothing 44. Actuate the Door Valve and Nothing 44. Spinner Torque and Speed 45. Spinner 46. Chain Wears 46. Spinner Thrusts Off the Pipe While 46. Spinner Chain Creeps When Spinner is 47. Spinner Performance in Cold 47. Drawings 48. 550 Air SPINMASTER .. 48. 550 Hydraulic SPINMASTER .. 50. 950 Air SPINMASTER .. 52. 950 Hydraulic SPINMASTER .. 54. Speed Reducer P/N 031-24625 ..56. Hydraulic Motor P/N 031-*ME09.

6 58. Power Pack Air Motor P/N 031-P-16 ..60. Table of Contents 5. Table of Contents (cont.). Drawings (Continued). Gear Pump (Power Pack) P/N 6 2. Power Pack Assembly (Air) P/N 64. Air Drive Assembly P/N 66. Throttle Valve Assembly (Air) P/N 68. MainValve Assembly (Hydraulic) P/N 031-* 70. DoorValve Assembly (Air) P/N 031-* 72. Hoses (Air SPINMASTER ).. 74. Hoses (Hydraulic SPINMASTER ).. 75. Power Pack Hoses (Air SPINMASTER ).. 76. 6 Table of Contents Warranty STANDARD WARRANTY AND FIELD SERVICE. It is important to Hawk Industries to provide all SPINMASTER users with the best tool possible along with the highest degree of dependability and satisfaction.

7 Because of this, we offer the following warranty. Your SPINMASTER must be free of material and workmanship defects for a period of one year from the date of delivery. If any items fail because of a manufacturing defect within that period of time, that item will be replaced by the Hawk Company. Replacement of parts will be accomplished either at the factory or at a designated service point. This guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or misuse of the tool. Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out of the failure of any parts to operate properly.

8 No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be made by Hawk Industries . CAUTION. Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions as set forth in the operation and maintenance manual are for the mutual protection of the owner of the SPINMASTER and the company. Failure to adhere to these specifications can reduce the efficiency or life of the equipment and/or cause bodily injury. Warranty 7. Specification Sheet 8 Specification Sheet Ordering instructions Example Quantity Part # Serial # Model # Part Name 2 031-24731 254 550-H Bearing 3 031-25 CYL25-AS 254 550-H Grip Cylinder 1 031-25 CHAIN 254 550-H Chain Ordering 9.

9 Installation Suspension SC SH. 1. Connect the Spring Hanger (SH) to at least a 3/8"diameter Steel Cable (SC) suspended from a high point (as near the crown as possible) in the derrick no more than 5 ft. from the center of the Rotary Table. 2. Connect the lower end of the spring hanger (SH) to the SPINMASTER as shown. Make sure the shackles (S) are tight- ened securely. Make sure that the SPINMASTER hangs in the derrick at a level that assures no contact with any part of the stabbed tool joint (including the upset) when gripped on tube. 3. Hook a backup line to the rear of the SPINMASTER securing the other end to the derrick.

10 Make sure the backup line is horizon- tal and leaves little slack when Part Numbers the SPINMASTER is gripped on the Part Name Part #. pipe so that no kick-back can Spring Hanger Assy. (SH) 002-50274. occur when changing spinner motor directions. Warning SH. Failure to properly hook up back- up line could cause bodily injury. Caution Hooking up the back-up line on an angle not level with the spinner can cause damage to the spinner case. Installation S. 10. Power Hook-Up Hydraulic SPINMASTER HOS HIS. 1. The hydraulic SPINMASTER requires a minimum hydraulic pressure of 2000psi and a maxi- mum pressure of 2500psi.