SPK CUTTING TOOLS - CeramTec

1 SPK CUTTING TOOLSVEHICLESAEROSPACEENGINEERINGGEARS & BEARINGSWIND ENERGYSPK CUTTING TOOLSNew milling Applications OF SOLUTIONSDISCOVER A MULTITUDEC utting materials milling ..4 Key data and application table CUTTING materials milling ..5 SPK designation system milling TOOLS ..10 - 11 Overview of milling TOOLS and ..12 - 13 milling TOOLS for rough machining ..15 - 42 milling TOOLS for finish machining ..44 - 56 Setting instructions ..60 - 65 Ceramic CUTTING inserts milling ..68 - 79 PcBN inserts, full face laminated, - 83 PcBN inserts, solid, milling ..84 - 87 Cermet inserts milling ..88 - 93 CUTTING data recommendations ..96 - 103 milling principles ..105 - 113 Material comparison tables.

2 123 Dimensions ..124 Troubleshooting ..125 Enquiry form .. CERAMICM ixed ceramic is a composite of aluminium oxide and a hard titanium material with excellent wear resistance and edge stability even at high temperatures. The application for mixed ceramic in milling lies in the finis-hing and fine finishing of cast iron 2 has an extremely homogeneous sub-micron structure. This produces improved mechanical and thermal resistance and en-ables the ultra-precise finishing of CUTTING edges. This mixed ceramic grade is thereforeideal for finishing applications. SILICON NITRIDE ANDSIALON CERAMICThe most varied demands are placed on our CUTTING materials when milling : high feed milling , face milling in a range of cast iron materials that are difficult to machine.

3 Our extensive range of CUTTING materials offers the optimum CUTTING material grade for a wide range of milling 808 The optimised toughness and wear resistan-ce of SL 808 ensures the longest milling paths when rough milling at high feed per tooth for parts made from GJL (GG) and GJS (GGG).SL 850 CCoated silicon nitride ceramic with an Al2O3multilayer coating. It provides high perfor-mance when milling GJS (GGG) and Si-GJS (GGG) 854 C The TiN multilayer coating minimises wear and significantly reduces the friction bet-ween the CUTTING material and material. This leads to higher durability when milling GJL (GG) and GJS (GGG).

4 SL 858 C Maximum toughness and wear resistance make the Al2O3 coated grade a milling spe-cialist for high-performance roughing and rough finishing of GJL (GG) and GJS (GGG) wide range of PCBN high-performance CUTTING materials enables the reliable HPC milling of cast iron parts. They set new stan-dards with their excellent wear performance is also impressive in terms of red hardness, compressive strength and chemical 101 The grade outstanding toughness and very good wear behaviour ensure excellent cut-ting values. The grade shows excellent strengts when rough finishing and fine finis-hing GJL (GG) 115 Outstanding thermal stability and excellent toughness along with high edge stability andexceptional wear resistance produce a cut-ting material that is ideal for roughing, finis-hing and fine finishing GJL (GG) materials as well as for machining hardened cast 845 This low-grade PcBN CUTTING material finds its application in hard milling .

5 Its excellent edge stability and outstanding toughness give the CUTTING material exceptional wear are excellent for all machining whe-re a high surface quality, dimensional stabili-ty and narrow tolerances must be observed. They achieve high durability with small and medium stressed cross-sections and uniform measurements. Their preferred application lies in the fine finishing and finishing of steel, sintered metal and ductile cast 60 This grade shows its strengths when roug-hing steel and cast iron as it exhibits a com-paratively higher level of 7015 This coated milling grade has its application in the finishing and fine milling of GJS (GGG) as well as machining of materials for *ISO: ISO application groupMaterial group:P = steelK = cast ironH = hard materialsMachining type.

6 T = turningM = millingG = groovingFocus in the area of applicationArea of applicationMain applicationsOther applicationsKey data and application tableCutting materials for millingSPK-gradeISO*Material groupMachining typeArea of application(DIN ISO 513)0110203040 ApplicationsPKHTMGM ixed ceramicSH 2CM-K10 Silicon nitride ceramicand SiAlONCoatedSL 808CN-K30-M SL 850 CCC-K30-M SL 854 CCC-K25-M SL 858 CCC-K30-M CermetSC 60HT-P25-M SC 7015HC-P20 PcBNWBN 101BH-K25 WBN 115BH-K20 WXM 845BC-H10-M of milling solutionsWe support our customer with numerous milling solutions for face milling , cornerand slot milling , plunge milling in a Z-direction, helical/circular milling and contourmilling for the milling of parts made of cast iron and steel.

7 The milling cutter de-sign and CUTTING materials enable milling to be carried out with high-performancecutting data, for example with CUTTING speeds of up to 2000 m/min. But we can also offer our customers milling cutters and CUTTING materials for producing fine finishing surfaces, Ra up to CeramTec Solution Team also provides on-site support with the design ofmilling tasks all around the world. Contact at SOLUTIONSDISCOVER A ) PFK-063-06TN1690R-AM TNCN 160412 vc = 800 m/min vf = 4850 mm/min4) Boring tool SNGX 150712 vc = 650 m/min vf = 3065 mm/min2) PFK-063-06SN1288R-AM SNGN 120412 vc = 800 m/min vf = 4850 mm/min3) PFK-100-10HN1047R-AM HNGX 100512 vc = 800 m/min vf = 5100 mm/minFace milling and boring of a housing made of GJL TEAMOur CeramTec Solution Team provides support with the complete design of the machining task if it cannot be solved with standard TOOLS .

8 Starting with the definition of the tool cutter, the CUTTING geometry and the choice of CUTTING material through to the defi-nition of the CUTTING data and the on-site operational support all around the world. The CeramTec Solution Team adopts the follo-wing guiding principle with its designs: to use as many standard TOOLS as possible and as many special TOOLS as necessary to com-plete the machining task in order to create the best technical and economical machining solution for our customers. Contact at designation system for milling toolsFAll insert seats fixedEAll insert seats adjustableMSome insert seats adjustableDDual insert seats 90 adjustable, 88 fixedPall adjustablePrismatic guide 011 tooth022 teeth033 teeth044 Pocket detailsNumber of teeth z-StandardSSpecial milling cutterMMixed arrangementVersionsTool typeAttachment typeMilling cutterdiameter DInsert shapePFL-080-08SH120 T60 S90 O135 05050 mm06363 mm08080 mm100100 mm125125 CCartridgeKWedge clampingLHole clampingXSpecial clamping BBoring toolPFace milling cutterEShoulder millingcutter sizeP1388R-AMRotational directionof milling cutterInsert clearanceangleApproach angle90 90 88 75 45 HolderLLeftRRight NoneCLCutting edge interior coolingCVCooling with adistributor cap Special designAMMetric arbour milling cuttersAIInch arbour milling cutters nN0 C7

9 P11 D15 E20 of milling cutters by applicationROUGHINGTYPESPFK RN-AMPFKS RN-AMPFK 47R-AMPFK 90R-AMPFK 88R-AMPFK 75R-AMPFK 45R-AMPFK 47R-AMPFL SP13/88 PFL SP13/75 PFL SP13/45 PFL OP-06 PFL OE-06 PFL ON-06 BFL SP13/75 PMK 88R-AM PMKS 88R-AMPDK 88R-AMPEK 88R-AMPPCM 88R-AMPPC 88R-AMMFS 88-M4 milling CUTTERS887545887545 PAGE1416182022 - 262830 - 343638 404244 - 46485052 - 5456 APPLICATIONR ough facing Finish facing Square-shouldermilling Groove milling Helical milling High-feed milling RN-AMPFKS RN-AMPFK 47R-AMPFK 90R-AMPFK 88R-AMPFK 75R-AMPFK 45R-AMPFK 47R-AMPFL SP13/88 PFL SP13/75 PFL SP13/45 PFL OP-06 PFL OE-06 PFL ON-06 BFL SP13/75 PMK 88R-AM PMKS 88R-AMPDK 88R-AMPEK 88R-AMPPCM 88R-AMPPC 88R-AMMFS 88-M4 milling CUTTERS887545887545 PAGE1416182022 - 262830 - 343638 404244 - 46485052 - 5456 APPLICATIONR ough facing Finish facing Square-shouldermilling Groove milling Helical milling High-feed milling Primary applicationAdditional REF.

10 (min-1) bit : PFK RN-AMMilling cutter bit torque NmTightening torque 5 NmMilling cutter with = 50 mmHard millingvc = 150 - 300 m/minfz = - mmap = - 2 CUTTING insertsstable componentswith / without coolingAxial rake angle a = -6 Radial rake angle r = -12 Mounting according to DIN iron HHard materialsSSpecial alloyP SteelMain application Additional application ISO application groupIndexable CUTTING inserts forKHSPGJLGJSADISI GJS GJVINSERTTYPEGRADEEN-GJL 150EN-GJL 200EN-GJL 250EN-GJL 300EN-GJL 350EN-GJS 400-15EN-GJS 500-7EN-GJS 600-3EN-GJS 700-2EN-GJS 800-2EN-GJS 800-8EN-GJS 1000-5EN-GJS 1200-2EN-GJS 1400-0EN-GJS 450-18EN-GJS 500-14EN-GJS 600-10EN-GJV 300EN-GJV