Spring Brake Actuator Catalog - rvAutoPark.com

1 Innovative VehicleTechnologyL00092 Rev. 12/04 Spring Brake Actuator CatalogLife Seal Gold Seal Midland 3030 Maxibrake Wedge Service03-ACTUATORSACTUATORSPURPOSE OF THIS SECTIONThis section is designed as a reference for Haldex commercial vehicle Systems air Brake system components and accessories. Products described include all pertinent information needed to replace anOEM installed component or to help design an original FLEXIBILITYThe products presented in this section are described by function and usage. Technical data and mountingconfigurations are also provided. Throughout this section, reference is made to numerous specific OEMapplications. This section is not, however, intended to be a mutually exclusive listing of all part numbersand designs available. Should the need for a design not presented occur, contact your HaldexCommercial vehicle Systems Sales Representative for additional INFORMATIONP roper service and repair are important to the safe, reliable operation of any motor vehicle .

2 To preventpersonal injury and/or vehicle damage, careful and cautious service procedures recommended by thevehicle manufacturer should be followed by anyone servicing a motor vehicle . For details on warranty ofHaldex commercial vehicle Systems air Brake system components and accessories, refer to L20221 Aftermarket Warranty Policy. For warranty returns, use L90005 Warranty Adjustment Customers Contact:Canada Customers Contact:Phone:800-643-2374 Phone:800-267-9247 Fax:800-533-1941 Fax:519-826-9497 Mail: commercial vehicle Systems Mail:Haldex LimitedNorth American Sales DivisionCanadian Distribution CentreAttn: Customer Service DepartmentAttn: Customer Service Department10930 N. Pomona Avenue525 Southgate Drive, Unit 1 Kansas City, MO 64153-1297 Guelph, Ontario N1G 3W6 IMPORTANT NOTICEThe data listed herein is correct to the best of Haldex Brake Systems knowledge and belief, having beencompiled from reliable and official sources of information.

3 However, HALDEX commercial VEHICLESYSTEMS CANNOT ASSUME ANY RESPONSIBILITY for possible error or misapplication of the determination of the suitability of the products for the use contemplated by the Buyer is the sole responsibility of the Buyer. Haldex Brake Systems shall have no responsibility in connection with this suitability. It is not our intention to imply that any of the components in this Catalog in connection with anengine make or model are made by any engine 2004 by Haldex commercial vehicle SystemsNorth American Sales Division10707 Airworld DriveKansas City, MO 64153-1215 All rights may only be reproduced with written permission of - A03-ACTUATORSACTUATORSTABLE OF CONTENTSDESCRIPTIONPAG ENUMBER03 - BSPRING Brake MODEL TO IDENTIFY HALDEX ANCHORLOK Spring TO DATAGOLD SEAL COMBINATION / PIGGYBACK BRAKES ..03-8 LIFE SEAL COMBINATION / PIGGYBACK CHAMBER BRAKES.

4 03-10 CLAMP STYLE COMBINATION / PIGGYBACK SERVICE CHAMBER COMBINATION / PIGGYBACK STYLE COMBINATION / PIGGYBACK BRAKES ..03-13 Actuator PRODUCT LINE DIAPHRAGM PERFORMANCE CURVES ..03-17 Spring FORCE CURVES ..03-21 SERVICE COMPONENTSWEDGE BRAKES (REMOTE UNIT)..03-25 MAXIBRAKE Spring BRAKESMAXIBRAKE I(Service Sizes 20", 24", 30", 36")..03-26 MAXIBRAKE H-SERIES (Air/Hydr. Spring -Set Parking Brake )..03-27 MAXIBRAKE HR-SERIES (Air/Hydraulic Pull-Type)..03-28 MAXIBRAKE 50-SERIES (Service Size 50")..03-29 MAXIBRAKE 50-SERIES (B Model Service Chamber)..03-30 MAXIBRAKE CAMTITE SERIES (Service Sizes 24", 30" and 36")..03-31 MAXIBRAKE R-SERIES (Air/Hydraulic Pull-Type)..03-32 MAXIBRAKE R-SERIES (Air/Hydraulic Push-Type)..03-33 INSTALLATION AND SERVICE INSTRUCTIONSGENERAL SAFETY PRECAUTIONS ..03-34 RECOMMENDED PREVENTATIVE MAINTENANCE ..03-37 GOLD SEAL / MIDLAND MECHANICAL RELEASE OF Spring SEAL / MIDLAND MECHANICAL RELEASE OF Spring Brake .

5 03-41 COMBINATION Spring Brake INSTALLATION INSTALLATION INSTRUCTIONS ..03-47 ROTATING MOUNTING BOLTS, CLAMPS AND/OR INLET DIAPHRAGM REPLACEMENT ..03-50 DISARMING PROCEDURESPIGGYBACK AND COMBINATION SERVICE / Spring ALERT STROKE INDICATOR WARRANTY STATUS / INTERPRET DATE ACTION - 1 ACTUATORSIMPORTANT:Used without the safety alert symbol, is used as a reminder of an instruction where the concerns dealwith product integrity and have to do with installation, operation, maintenance or service and care ofthe product. It is intended to show that vehicle breakdown and/or expensive repair could result if theinstruction is not :Is used with an instruction for the purpose of showing that a safe practice must be adhered to or thatan unsafe practice must be avoided, and that if proper precautions are not taken, personal injury :Indicates a potentially hazardous situation which, if not avoided, may result in serious injury :Is used as a reminder of an instruction where the concern deals with product integrity and has to do with installation, operation, maintenance or service and care of the this manual, you will notice the terms NOTE , IMPORTANT , WARNING , and DANGER followed by important product information.

6 So that you may better understand the manual, those terms aredefined below. The warns of the possibility of personal injury or PART NUMBERS LP2430LP3030LP2430 LLP3030L03-ACTUATORS03 - 2 ACTUATORSGOLD SEAL MODELSMODEL PART NUMBERS GC2024 GC2424GC2430GC3030GC3036GC3636GC2424 LGC2430 LGC3030 LGC3036 LGC2430 XLMODEL PART NUMBERS GP1624GP2430GP3030GP2024GP2430 LGP3036GP2424GP2430 XLGP3636 GP2424 LGP3036 LGP3030 LFEATURES: Fully Threaded Push Rod Orange Alert Stroke Indicator Piloting Diaphragm Piloting Dust Shield Epoxy Powder Coated Spring & Housing Zinc Plated Spring Chamber - permanently attached for safety 4 Year Unlimited Mileage WarrantySEALED COMBINATION (GC)SEALED PIGGYBACK (GP)LIFE SEAL MODELSMODEL PART NUMBERS LC2430LC2430 LLC3030LC3030 LSEALED PIGGYBACK (LP)FEATURES: Emergency Spring Chamber is completely sealed Integral Caging Tool Guided Pressure Plate/Compression Spring Design Zinc Plated Spring Chamber - permanentlyattached for safety 6 year Unlimited Mileage Brake WarrantyLIFE SEAL AND GOLD SEAL MODEL STROKE LENGTHSSEALED COMBINATION (LC)GOLD SEAL MODELSMODELPART NUMBERSSTROKE (in)STROKE (mm) in57 in57 in57 in64 in57 in64 in76 in64 in76 in64 in76 in76 mmLIFE SEAL MODELSMODELPART NUMBERSSTROKE (in)STROKE (mm) in64 in76 in64 in76 mmSPRING Brake MODELS03-ACTUATORS03 - 3 ACTUATORSMODEL PART NUMBERS CC2024CC2424CC2430CC3030 MODEL PART NUMBERS CP1624 CP2024CP2424CP2430CP3030 CLAMP MODELSCLAMP COMBINATION (C) FEATURES: Fully Threaded Push Rod Orange Alert Stroke Indicator Piloting Dust Shield Piloting DiaphragmWEDGE MODELSCLAMP PIGGYBACK (P)FEATURES.

7 Epoxy Powder Coated Spring & Spring Chamber Piloting Diaphragm Welded Safety Hooks 2 Year Unlimited Mileage WarrantyMODEL PART NUMBERS SC9 SC12 SC16SC16L SC20 SC20 LSC24 SC24L SC24XL SC30SC30L SC36R30*R30-1 w/o cable** Remote mounted units, see page : Fully Threaded Push Rod Orange Alert Stroke Indicator Piloting Dust Shield 3 Year Unlimited Mileage WarrantyCLAMP SERVICE (S)FEATURES: Available in Multiple Tube Lengths for Bendix or Rockwell Wedge Brakes Epoxy Powder Coated Spring Corrosion Resistant A-360 AluminumMODEL PART NUMBERS 0912SB0916SB1212SB1216 SBCLAMP COMBINATION (SB)CLAMP PIGGYBACK (PB)FEATURES: Epoxy PowderCoated Spring Corrosion Resistant A-360 Aluminum Safety Hooks on Spring Chamber 2 Year Unlimited Mileage WarrantyMODEL PART NUMBERS 0912PB0916PB1212PB1216 PBCLAMP SERVICE CHAMBER (SD)MODEL PART NUMBERS 09SD12 SDFEATURES: Available in MultipleTube Lengths for Bendix or Rockwell Wedge Brakes Zinc Plated, Epoxy Powder Coat andAluminum A-360 Corrosion Protection 2 Year Unlimited Mileage WarrantySERVICE AND WEDGE Brake MODEL STROKE LENGTHSWEDGE Brake MODELSMODELPART NUMBERSSTROKE (in)STROKE (mm) in44 in44 in44 in44 in44 in44 mmSERVICE Brake MODELSMODELPART NUMBERSSTROKE (in)STROKE (mm)

8 In44 in44 in57 in64 in57 in64 in57 in64 in76 in64 mmCLAMP AND WEDGE Brake MODELS Epoxy Powder Coated Spring , Housing & Spring Chamber Welded Safety Hooks 2 Year Unlimited Mileage Warranty Safety Hooks on Spring Chamber 2 Year Unlimited Mileage Warranty03-ACTUATORS03 - 4 ACTUATORSLC= Life Seal Combination Spring BrakeLP= Life Seal PiggybackL= Long StrokeXL= Extra Long StrokeSPRING BRAKESGOLD SEAL BRAKECLAMP TYPE BRAKELIFE SEAL BRAKE5/8-11 UNC3/8 NPTFMODELNUMBERLOCATION5/8-18 UNFCRIMPEDSEALEDC= Clamp CombinationSpring BrakeP = Clamp PiggybackGC= Gold Seal Combination Spring BrakeGP= Gold Seal PiggybackL= Long StrokeXL= Extra Long StrokeHO= High OutputMetric Unit:All Threads are M16 x TOOLZINC PLATEDNORELEASETOOLPOCKET5/8-11 UNC3/8 NPTFMODELNUMBERLOCATION5/8-18 UNFCRIMPEDSEALEDM etric Unit:All Threads are M16 x PLUGZINC PLATED5/8-11 UNC3/8 NPTFMODELNUMBERLOCATION5/8-18 UNFSAFETYHOOKM etric Unit:All Threads are M16 x COATEDSTEELRELEASETOOLPOCKETHOW TO IDENTIFY HALDEXANCHORLOK Spring BRAKES03-ACTUATORS03 - 5 ACTUATORSHOW TO IDENTIFY HALDEXANCHORLOK Spring BRAKESM easure "Y" dimension (tubelength) from the end of the tube to the flat in the UNCCAST ALUMINUM3/8 NPTF3/8 NPTFMODEL NUMBERLOCATIONMODEL NUMBERLOCATIONCAST ALUMINUM3/8 NPTFMODELNUMBER LOCATION5/8-18 UNFM etric Unit:All Threads are M16 x Threads:All Threads are 1 3/4-12 Tube Threads:All Threads are 1 3/4-12 Tube Threads.

9 All Threads are 1 3/4-12 EPOXY COATEDSTEELSERVICE BRAKESS= Clamp Service BrakeL= Long StrokeR= Remote MountSB= Wedge Clamp Combination Spring BrakePB= Wedge Clamp PiggybackWEDGE CLAMP BRAKESSD= Wedge Clamp Service ChamberWEDGE SERVICE BRAKESPUSHRODSBENDIXROCKWELLPUSHRODSBEND IXROCKWELLWEDGE Brake TUBE LENGTH MEASUREMENTFor ordering information and available tube lengths - see page LENGTHMEASUREMENTTUBE LENGTHMEASUREMENTN omenclature TablePrefixSuffixSCService ChamberGPGold Seal PiggybackKPiggyback KitXHDE xtra Heavy DutyCCClamp Style CombinationLCLife Seal CombinationLLong StrokeQ3/4 Push RodCPClamp Style PiggybackLPLife Seal PiggybackXLExtra Long StrokePxxPackage xx SizeMCMidland CombinationCSClevis, StampedBDust Boot or BulkMPMidland PiggybackCFClevis, ForgedMMetricGCGold Seal CombinationHDHeavy DutyHOHigh Output03-ACTUATORS03 - 6 ACTUATORSLife SealLife SealPiggybackRemoteSee pages 8-12 for selected Haldex Anchorlok Model Part to Table I above.

10 The following is astep-by-step example of how to determine aHaldex Anchorlok Brake Model / AIR DISC BRAKESTABLE 44 44 57 64 57 64 57 64 76 64 76 76 57 57 76 57 64 64 76 64 76 64 76 76 HOW TO ORDERSize / TypeModelinch mmAvailableStrokeServiceClamp StyleClamp StylePiggybackGold SealGold SealPiggybackMidland3/4 Push RodOptionHeavy DutyReturn SpringOptionMetric ThreadOptionSRLCLPCPGCGPMA xxxxxxxxxxxxxxxxx x xxxxx x xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxx = AvailableOPTION CODE DEFINITIONS:1 This is the desired style (refer to page 2 for descriptions). This information is required. The example is a LifeSeal combination is the size of the unit in square inches of effective area.