Standard Coils and Proportional Valve Coils - Hesse

1 Coils AND electronic CONTROLSS tandard Coils and Proportional Valve CoilsWHY HYDRAFORCE Standard Coils OUTPERFORM COMPETITIVE UNITSMore Ampere TurnsMore copper wire turns deliver moremagnetic flux per current Quality MaterialsHydraForce Coils are made withhigh quality, Class H magnetwireand insulation WindingsAll windings are DC. AC service coilsare internally full-wave-rectified, socartridges are voltage-interchangeableand do not exhibit AC buzz or sufferburn-out due to partial armature DC Coils are UL Listedunder File # CoilsHydraForce can provide windingsprecisely-tailored for special OEMapplications. Some of the commonwindings are listed on the followingpage; consult the factory if these donot meet your CasingCoils are housed in a durable 30%glass-filled thermoplastic casing,providing a rigid base for Frame DensityThick iron surrounds thecopper winding, increasingthe coil s flux density andtherefore its power as TerminationOptionsHydraForce offers manystandard types of electricalconnections, and willconsider OEM requestsfor special RiseRather than using heat sinks orexternal cooling methods,HydraForce uses larger Coils forlower heat rise, stronger electro-magnetic force and longer coil Coils can be operatedcontinuously at ambient tempera-tures to 100 C without challengingthe coil s insulation.

2 Some Coils may differ in construction from this WINDING SPECIFICATIONSCOIL INFORMATION AC service Coils are internally rectified, and can be used in 50or 60 cycle (Hz) lines. Special voltages and terminations are available for OEMapplications; consult factory. Coil should always be installed with lettering facing up. Standard Coils are not hermetically sealed. For applicationsrequiring water or weather resistant Coils , see AC voltage service with transient surges over 1000 volts mayrequire that a varistor be placed in parallel at the Part Rating RequiredGE: V150LA10A115 Siemens: S10R15045 minimumor equivalentGE: V250LA40A230 Siemens: S20R250130 minimumor equivalentCoil Ground Strapfor DS CoilsP/N 6502200 DIN 436501/2" Conduit to ConnectorP/N 6110001 DIN 43650 Cable Gland PG 9(7 mm nominal cable diameter)P/N 6110002or Cable Gland PG 11(9 mm nominal cable diameter)P/N 6110005DC ServiceVolts*Special Order CoilsResistance(DC) @ 20 COhms08, 80 Size Coil Data( Watts)InitialCurrent 6* 10 12 20* 24 30* 36 48 72* 24115230DC ServiceVoltsResistance(DC) @ 20 COhms10, 38, 58, 12, 52, 16, 56 SizeCoil Data (20 Watts)InitialCurrent 6* 10 12 20* 24 30* 36 48 72* 24115230 VoltsResistance(DC) @ 20 COhms70 Size Coil DataProportional Coil DataNominal 12 24 VoltsResistance(DC)

3 @ 20 COhmsEHPR Coil DataProportional Coil DataNominal *Special Order CoilsHYDRAFORCE Standard Coils and Proportional Valve CoilsSERIES 08, 80, 88, 98 COIL SpadesSAE J858aP1/2" Conduit &18 Gauge LeadsLDual Leads18 GaugeOptional 36-inch leadsavailable. Consult Number Suffix6301010630101263010246301036630104 8*Rectified63020106302012630202463020366 3020486305012630502463150246315115631523 0 VoltageSLP10 VDC12 VDC24 VDC36 VDC48 VDC*24 VAC*115 VAC*230 VACCOILS AND electronic CONTROLSS tandard Coils and Proportional Valve CoilsSERIES 08, 80, 88, 98 COIL 43650 ConnectorKKostalConnectorDK Coils ; 18 Gauge Leads withWeather Pack ConnectorFor use with Packard part no. 12015792male Standard Coils and Proportional Valve CoilsPart Number Suffix*RectifiedVoltage10 VDC12 VDC24 VDC36 VDC48 VDC*24 VAC*115 VAC*230 VAC6306012630602463060366306048631602463 161156316230GW63094106309412630942463094 366309448K63488126348824 DRIntegral DeutschConnectorDR Models without DiodeDR/D Models with DiodeDR/Z Models with Zener DiodeDRDR/DDR/Z4301512430152443018724301 87443018524301854 SERIES 10, 12, 16, 38, 58 COIL SpadesSAE J858aP1/2" Conduit &18 Gauge LeadsLDual Leads18 GaugeOptional 36-inch leadsavailable.

4 Consult Number Suffix6351010635101263510246351036635104 8*Rectified63520106352012635202463520366 3520486355012635502463650246365115636523 0 VoltageSLP10 VDC12 VDC24 VDC36 VDC48 VDC*24 VAC*115 VAC*230 VACCOILS AND electronic CONTROLSS tandard Coils and Proportional Valve CoilsSERIES 10, 12, 16, 38, 58 COIL 43650 ConnectorWDual 18 Gauge Leads withWeather Pack ConnectorFor use with Packard part no. 12015792male Standard Coils and Proportional Valve Coils63560126356024635603663560486366024 63661156366230GW635941063594126359424635 94366359448 Part Number Suffix*RectifiedVoltage10 VDC12 VDC24 VDC36 VDC48 VDC*24 VAC*115 VAC*230 VACDRI ntegral DeutschConnectorDR Models without DiodeDR/D Models with DiodeDR/Z Models with Zener DiodeDRDR/DDR/Z4301612430162443018924301 89443018624301864 SIZE 70 COIL INFORMATIONLDual Leads18 GaugeGDIN 43650 ConnectorSDual SpadesSAE J858aPart Number Suffix12 VDC24 AND electronic CONTROLSP roportional Valve CoilsSERIES EHPR08 COIL SpadesSAE J858aGDIN 43650 ConnectorLDual Leads18 GaugeOptional 36-inch leadsavailable.

5 Consult 18 Gauge Leads withWeather Pack ConnectorFor use with Packard part no. 12015792male plugPart Number Suffix12 VDC24 VDCSLGWV oltage6451512645152464511126451124645121 2645122464516126451624 HYDRAFORCE Proportional Valve Coil Weather-Proofing (obsolete , 2002)INTRODUCTIONFor SV Series valves , the Standard coil weather-proofingmethod described here is being replaced by the newSeries E Water/Weather Resistant Coils described onpages However, the new Series E Coils are notcurrently available for most PV, TS or ZL Series Propor-tional valves (consult factory). The older method ofweather-proofing described on these pages will continueto be available as service parts and for use on existingapplications where coil performance or space limitationsrequire HydraForce Coils are encapsulated and weather-resistant, having been successfully applied in many mobileand industrial installations where the coil is exposed.

6 How-ever, these Coils are not hermetically sealed against moistureunder all HydraForce Coils must be protected if both of thefollowing conditions apply: The coil is run continuously, causing heating of the materialsand resultant separation of the plastic and metal parts in cool-down contraction. Under the above if water is present and can pool at the topor bottom metal washer experience indicates that higher voltage Coils aremore susceptible to damage from water due to thin wirediameters. Extra care should be given to specification for ACservice METHODAll electrical devices are sensitive to water intrusion and mustbe insulated against contact if moisture is present. This isdone by creating a barrier or blocking means to preventintimate contact of the water and HydraForce weather-proofing system described hereuses external fluorocarbon O-rings positioned and retained atpotential entry points on the coil.

7 Various sizes and types ofsolenoid cartridges require different installation methods asillustrated on the opposite page. Some of these are retrofit-able, while others are not. See the table GroupInstallationTypeArmatureTypeProport ionalPullPullPullPushPush/PullPullPushPu sh/PullPullPullPushPullPushPullPush PV7x-xx SL08-22 SL38/58-22 SV08-20, 22, 24, 25, 26, 30, 31, 33,40, 41, 42, 44, 45, 46 SV08-21, 23 SV08-47A, 47C, 47D SV10-20, 22, 24, 25, 31, 33, 34,40, 41, 42, 43, 44, 45 SV10-21, 23 SV10-47A, 47B, 47C, 47D SV38/58-26 SV58-20, 22, 24, 25, 30, 40, 41, 42, 44 SV58-21, 23 SV12-20, 22 SV12-21, 23 SV16-20, 22 SV16-21, 23E/HAAABC/DA/FB/GC/DA/FA/FBABABYes/AllN oYesNoNo Yes/AllNoNoNoNoNoNoYes/AllYes/AllYes/All Yes/AllServiceKit P/N62601456260100626013062601006260105C- 6260111D-6260106A-6260130F-6260110B-6260 135G-6260115C-6260140D-TBDA-6260130F-626 0110A-6260130F-6260110626013562601306260 13562601306260135 NOTE.

8 Torque weather-proofing nuts to Nm (7 10 ft. lbs.) AND electronic with Push/PullManual OverrideEPV7xProportionalHPV7x - Proportionalw/Manual OverrideHYDRAFORCE CSVxx-47 Push/Pull-TypeStandard Coil Weather-Proofing (obsolete , 2002)Series E Environmental CoilsNEW SERIES E WATER-RESISTANT/WEATHER-RESISTANT SOLENOID Valve Series E Coils are the latest innovation in coil technologyfrom Hydraforce. They are designed to meet the demandingrequirements of mobile and industrial applications whereweather resistance is required. Models with Deutsch andMetri-Pack integral connectors meet or exceed all IP69 Kstandards for weather resistance, offering superior reliabilityunder the most demanding conditions. Series E Coils havepassed what is known in the construction, agricultural andmobile equipment markets as the Thermal Shock Dunk Test.

9 IP69K Ratedwith Integral ConnectorsDeutsch, and Metri-Pack connectoroptions are rated for IP69K. DIN, duallead wire and dual spade connectionsare rated for IP65. (See page a description of ratings.)Fully EncapsulatedWindingsCoils are fully encapsulated forzero leak paths when orderedwith integral connector Temperature OperationClass H magnetwire and insulationmaterials allow high temperatureoperation and ensure long life underdemanding conditions. Continuous-duty operation up to 70 C and 115%of nominal Retrofit-ableIn most cases, Series Ecoils can be used toreplace existing Coils onHydraForce valvesalready in InstallationNo O-rings, external sealing,or waterproofing kits Shock Dunk Test RatedSeries E Coils with Deutsch andMetri-Pack connectors havepassed what is known in theconstruction, agricultural andmobile equipment markets asthe Thermal Shock Dunk Test.

10 (See page for adescription of this test.)Rugged Metal ShellThe rugged external metal shellprovides exceptional protection againstphysical damage, ensuring durabilityunder harsh operating : Some Coils , including those manufactured prior to 1-1-04, may differ in construction from this illustration. See page AND electronic CONTROLSS eries E Coils feature a new, fully encapsulated coil windingtechnology. Deutsch and Metri-Pack connectors are moldedinto the coil encapsulation, assuring IP69K weather external metal shell serves as the element to concentratethe magnetic flux for the coil winding and also functions as arugged container for the coil. No O-rings or waterproofing kitsare are available to fit most Standard 08, 10, 12, and 16size valves .