STARLINE CATALOGUE Standard - Termodinamic

1 2 STANDARDFORGED STEEL BALL VALVES 6D-0233 MAC/10699/2/TO/99P-8871 APPROVAL CERTIFICATE No. LRC 160047 Certificate N : RPS 0160304/01 PED 97/23 ECTech. File N ST01 ATEXATEX 94/9 CE0038 CONSTRUCTION - MATERIAL nameBezeichnungDesignationComponentesA10 5/F316F316/F316 STARLINEF igure BOREREGULAR BOREN 123 SGVN 223 SGVN 126 TGTN 226 TGT1 2 3 4 56 7 8 9 10 1112131416 17 1819AB121211111221214124 HandleHandhebelNutMutterPacking ringStopfbuchsenpackungSpring washerTellerfedemAntistatic stemAntistatische spindelGland packingDruck ringThrust washerSpindeldichtung O Ring stem O Ring spindelBallKugelSeatsSitzringBody sealGeh usedichtungBodyGeh useEnd connectionsAnschlubstutzenStop-pinAnschl agBoltsGeh useschrau eStop washerSicherungsschei eBody sealGeh usedichtungNutsMutterLevierManetaEcrouTu ercaGuarnitureJunta ejeRondelle ressortArandelaTige antistatiqueEje antiestaticoFouloirEstopadaRondelle but eJunta ejeJoint

2 ToriqueTorica ejeSph reEsperaSi gesAsientosJoint de corpsJunta cuerpoCorpsCuerpoEmboutTerminalesBut eTopeVisGoujonRondelle-freinArandela de seguridadJoint de corpsJunta de GalvanizedPlastic CadmiumPlatedGraphiteSpecial 316 Reinf. 316 Reinf. PTFE S VITONASTM A105 ASTM 304 ASTM A193B7 GalvanizedFree AsbestosNA35 ASTM GalvanizedPlastic 316 GraphiteSpecial 316 PTFEPTFEA182 F316A182 304 ASTM A193 304 ASTM AsbestosNA35 Suggested materials after 2 years service Empfonlene ersatzteile f r 2 Jahres betrieb Pi ces de rechange conseill es pour 2 ans de service Recambios aconsejados para 2 a os de servico Suggested materials after 5 years service Empfonlene ersatzteile f r 5 Jahres betrieb Pi ces de rechange conseill es pour 5 ans de service Recambios aconsejados para 5 a os de servico**Body shape for size1 to Full to 2 Reduced Bore*Body shape for size1/4 to 3/4 Full Bore1/2 to 1 Reduced Bore19 DIMENSIONSAUTOMATION DNInchDNInchDNInchDNInchVALVESIZEWEIGHTk g/LbsISO5211 DIMENSIONS mm /

3 InchAA1 BCD81/4 103/8 151/2 203/4 BOREBSP Parallel: BS21 Rp - ISO 228/1 - ISO 7/1 RpBSP Taper:BS21 Rc - ISO 7/1Rc - DIN 2999/1 NPT:ANSI B1 : ANSI BS 5351 Instruction for welding the valve on the line:With the valve in open position tack-weld in fourpoints on both ends. Lift-out the center piece andcomplete the welding. Insert the center piece andcontrol for easy : ANSI Sch. 5S-10S-40-80-XSNote: other overall lenghts are available on for welding the valve on the line: with thevalve in open position tack-weld in four points on bothends. Lift-out the center piece and complete the wel-ding. Insert the center piece and control for easy NIPPLES: ANSI - SCH. 40-80-XSNote: other overal lenghts are available on for welding the valve on the line: with thevalve in open position tack-weld in four points on bothends and then complete the welding without desman-tling the mm / InchAA1 BCD251 F04F05F05 FULL mm / 502 mm / InchAA1 BCD--151/2 203/4 251 BOREDIFFERENT CONFIGURATIONSEXTENDED STEMOVAL HANDLELOCKING DEVICE T HANDLEREDUCED BOREDIMENSIONSAUTOMATION HOW TO TRANSFORM A MANUAL OPERATED VALVE IN AUTOMATED VALVES1) Take out the handle nut2) Take out the handle3) For sizes: 1/4 - 3/8 - 1/2 or 1/2 - 3/4 handle nut is not to be fittedFor bigger sizes the handle nut has to be fitted General Remarks.

4 1) The above actuators have been selected considering an air supply of 80 psi or 5,6 ) On spring return actuators teh N. of spring per side is ) For different air supply please see Air Torque ) Bracket and adaptor are dimensioned to fit Air Torque ) When air supply for actuator is lower than 5,6 bar bigger actuator must be selected and bracket plus adaptor become special*BREAK AWAY TORQUE AT MAX. WORKING PRESSURE WITH SEATS TYPE PTFE + 25% C. GRAPHITE S FOR SEATS IN VIRGIN PTFE T -5%.CONVERSION FACTORS: 1Nm= 0,7376 Lb-in / 1 Nm / 1 Nm= 8,86 Lb-inIt must be understood that many factor can influence the torque of ball valves in field service. For this reason to SELECT PROPER ACTUATOR it must be used the TORQUE ADJUST-MENT FACTORS table no. A003 SIZEDOUBLE ACTING ACTUATORFULL BORERED.

5 BOREDIMENSIONS (mm)ACTUATORTYPETHE BELOW TABLE REFERS TO AIR TORQUE ACTUATORSInch1/4 3/8 1/2 3/4 1 DN8101520253240 Inch-1/2 3/4 1 SIZEDIMENSIONSFULL BORERED. BOREABCD E F GF03F03F03F04F04F05F05 ISO5211 BREAKAWAYTORQUEDIMENSIONS AND TORQUE TO SELECT ACTUATOR SUITABLE FOR STARLINE BALL (mm)ABCDD1dd1 ISO5211 TYPE OFBRACKET STARLINE BRACKETS ISO 5211 IN STAINLESS STEELNETBREAKAWAYTORQUE OFVALVES+++++=PROCESSMEDIAFREQUENCE OFOPERATIONPROCESSTEMPERATUREVALVESEATIN GMATERIALSUGGESTEDSAFETYFACTORTORQUE TOSELECTACTUATOR ORGEAR INNMInch1/4 3/8 1/2 3/4 1 DN8101520253240 Inch-1/2 3/4 1 2 051 DAISO F04-CH11AT 051 DAISO F04-CH11AT 101 DAISO F05-CH14AT 101 DAISO F05-CH14AT 201 DAISO F05/F07-CH14AT 201 DAISO F05/F07-CH14AT 201 DAISO F05/F07-CH14 BRACKETTYPEST1 ADAPTORTYPEA1/EA1/EA1/AA2/AA2/BA3/EA3/ES T1ST1ST2ST2ST3ST3 VALVE SIZESPRING RETURN ACTUATORFULL BORERED.

6 BOREDIMENSIONS (mm)ACTUATORTYPEInch1/4 3/8 1/2 3/4 1 DN8101520253240 Inch-1/2 3/4 1 2 101 S10 ISO F05-CH14AT 101 S10 ISO F05-CH14AT 201 S10 ISO F05/F07-CH14AT 201 S10 ISO F05/F07-CH14AT 251 S10 ISO F05/F07-CH17AT 301 S10 ISO F05/F07-CH17AT 301 S10 ISO F05/F07-CH17 BRACKETTYPEST1 ADAPTORTYPEA1/AA1/AA1/AA2/AA2/EA3/AA3/AS T1ST1ST2ST2ST3ST3 TECHNICAL DATA VALVE 1/2 3/4 1 2 SIZE 152025324050Cv813324882120KV6,81127,5417 0103 The following flow rates were determined for ball valves in fully open position and a water temperature of 60 F (15 C).Kv value is the full capacity flow rate through the ball valve in cubic metres per hour (m3/h) with a pressure drop of 1 value is the full capacity flow rate through the ball valve in gallons/min. of water at 60 F with a pressure drop of 1 3/8 1/2 3/4 1 1/2 3/4 1 2 2580258025802320232020602060178178178160 1601421422350235023502030203018601860162 1621621401401281282250225022502000200018 001800155155155138138124124 FULL BOREVALVESIZEVALVESIZESEATMATERIALREDUCE D BORER einforced PTFE(S-B)Reinforced PTFE(R)Virgin PTFE(T)PsiBarPsiBarPsiBar1/4 3/8 1/2 3/4 1 1/2 3/4 1 2 FULL BORESEATMATERIALREDUCED BORER einforced PTFE(S-B)Reinforced PTFE(R)Virgin PTFE(T)150 800150 600150 800150 600150 800 CLASS RATINGSEAT MATERIALSVALVE1/4 3/8 1/2 3/4 1 SIZE8101520253240Cv8812304578115KV6,86,8 1026386799 FULL BOREREDUCED BOREMAXIMUM WORKING PRESSURE (WOG/CWP) T = PTFE Virgin R = PTFE + 15% Fiberglass S = PTFE + 20% C.

7 5% Graphite B = PTFE +60% BronzeS-B 1/4" to 1/2" 1/2" to 3/4" 1/4" to 1/2" 1/2" to 3/4" 1/4" to 1/2" 1/2" to 3/4" 3/4" to 1" 1" to 3/4" to 1" 1" to 3/4" to 1" 1" to " " to " to 2" " to " " to 2" " to " " to 2" + C+ FDESCRIPTIONCONSTRUCTION: THREE PIECES BOLTED CONSTRUCTION - SOLID BALL - ANTI BLOW OUT PROOF STEM DESIGNSOFT SEATS - ANTISTATIC DEVICE - ISO 5211 ON THE TOP FOR EASY : DN 8 40 FULL BORE -- DN 15 50 REDUCED BORE1/4 FULL BORE -- 1/2 2 REDUCED BORECLASS: PN 16 100 or ASME 150 800 LBS or 1000 2000 WOGTEMPERATURE: -100 C UP TO + 260 CMATERIAL: ASTM A105 - 316 - 316 LDESIGN: ASME - ASME - BS5351 - 97/23/EC - ATEX 94/9 CEMARKING: MSS SP25CE 0038: ACCORDING TO DIRECTIVE 97/23/CE - MODULE H CATEGORY III - NOTIFIED BODY LLOYD S REGISTEREDCERTIFICATE NR.

8 RPS 01060304/01Ex IM2/II 2GD: ACCORDING TO ATEX 94/9 CE - TECHNICAL FILE NR. ST01 ATEXTEST CERTIFICATE: UNI EN 10204 TYPE UNLESS OTHERWISE REQUIREDSERVICES: FOR GENERAL SERVICES AND CHEMICAL INDUSTRIESPRESSURE/TEMPERATURE LIMITATIONS OF SEAT SEALFLOW DATA