Submersible Motors - Pumps Byron Jackson Design Water ...

1 Pump DivisionSUBMS ubmersibleMotors - PumpsByron Jackson Oil Filled DesignPleuger Water FilledDesignBulletin PS-50-3 (E/A4)PS-50-3 1/31/02 9:00 AM Page 2 Dan K. Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Pump DivisionPump SupplierTo The WorldFlowserve is thedriving force in theglobal industrialpump other pumpcompany in theworld has thedepth or breadthof expertise inthe successfulapplication ofpre-engineered,engineered andspecial purposepumps andsystems. Pumping SolutionsFlowserve is providing pumpingsolutions which permit cus-tomers to continuously improveproductivity, profitability andpumping system Focused Customer SupportProduct and industry specialistsdevelop effective proposals andsolutions directed toward marketand customer offer technical advice andassistance throughout eachstage of the product life cycle,beginning with the TechnologiesFlowserve is without peer in thedevelopment and application ofpump technology, including: Hydraulic engineering Mechanical Design Materials science Intelligent pumping Manufacturing technologyBroad Product LinesFlowserve offers a wide rangeof complementary pump types,from pre-engineered processpumps, to highly engineeredand special purpose pumpsand systems.

2 Pumps are builtto recognized global standardsand customer designs include: Single stage process Between bearing single stage Between bearing multistage vertical Submersible motor Rotary Reciprocating Nuclear SpecialtyPS-50-3 1/31/02 9:00 AM Page 3 Dan K. Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Complementary Pump DesignsDepending upon applicationrequirements, Flowservecan also provide these vertical Design Pumps : vertical turbine Mixed-axial flow Double suctionPump Division3A Choice of DesignFlowserve is unique as the onlycompany capable of offeringits customers a choice ofeither oil filled or Water filledsubmersible Motors completewith proprietary pump enables customers toselect the Design that bestmeets their needs in terms of: Application Preference and specifications Initial purchase cost versustotal life cycle costsBoth designs have been provenwith more than 150 years ofcombined, successful applicationexperience. Flowserve sub-mersible motor Pumps offerthese important advantages: Single source motor andpump with unit responsibilityfor quality, engineering,service and warranty Broadest range of Submersible -deep well Pumps and motorsin the world Largest range of motor horse-power per caisson size Choice of cooling - lubricationsystems Extensive seal options includingzero-leakage, zero-wear Design High efficiency and maximumflow rate per well size Robust Design for longservice life Re-windable Motors for lowermaintenance costs Special designs and materialsfor offshore, geothermal andother demanding applicationsWorldwide RepairFactory authorized service centers are located in NorthAmerica, Europe and the MiddleEast.

3 Submersible MotorExchange Program is availablefor most standard motor Advantages Reliable Explosion proof Cost effective Silent Out of sight Vandal proof Crooked well compatible Safe from flooding and freezing Ideal for deep settingsVTPSUBMS ubmersibleMotors - PumpsByron JacksonOil FilledDesignPleugerWater FilledDesignPS-50-3 1/31/02 9:00 AM Page 4 Dan K. Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Pump DivisionPleuger Water FilledDesignPleuger Submersible motorsoffer an extraordinary range Water filled and wet woundmotors are environmentallyfriendly, provide high efficiencyand offer great thrust bearing Design ,a 100% pressure compensationsystem, re-windable stators anda choice of materials for bothstrength and dielectric charac-teristics are several featuresmaking Pleuger submersiblemotors an exceptional Municipal Industrial Process Offshore Mining Irrigation PowerTypical Applications Potable Water Sea Water Fire protection Ballast Dewatering Pressure boosting High rise buildings Fountains Subsea drives PipelinesOperating Parameters Flows to 4500 m3/h (19 800 gpm) Heads to 800 m (2600 ft) motor sizes to 5000 kW (6700 hp) Speeds from 200 to 3600 rpm 2, 4 and 6 pole designs(other designs available)

4 200 to 6600 volt 50 & 60 Hz frequency Variable frequency drive and high temperature motor options4 Standard Design FeaturesMotors Pressure balancedmechanical seal availablein many materials tobest suit application Large, double journalbearings Water lubricatedand maintenance free forextended service life Wet type Motors withwater tight insulatedwindings for easy service Prefilled Motors withfood grade additivesfor freeze and rustprotection heavy duty , adjustable,self-aligning thrustbearings for extendedmotor life NEMA connections foruniversal fit Non-toxic Class Ywinding insulation forpotable Water services Friction welded shafts formaximum shaft strengthand highest efficiency Motors with CSA,WIMES , EMV, KTV,CE, VDE and otherauthority certificationsPumps heavy duty and highefficiency impellers andbowl cases Wide variety of bearing,impeller and bowl casingmaterials to suit anyapplication Dynamically balancedimpellers to minimizevibration and maximizeservice life Compact adaptionsystem between pumpand motor for maximumshaft supportCables Power cable internallyconnected to eliminatepotential leaksPS-50-3 1/31/02 9:00 AM Page 5 Dan K.

5 Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Pump DivisionByron JacksonOil Filled Design5 Byron Jackson oil filled Submersible units are built forthe most demanding deep wellservices. Rugged, reliable andlong lasting, these units offersignificant total life cycle cost Municipal Industrial Process Offshore Mining Irrigation PowerTypical Applications Potable Water Storage cavern Sea Water Fire protection Ballast Dewatering Pressure boosting Fountains Geothermal Water injection system PipelinesOperating Parameters Flows to 4500 m3/h (19 800 gpm) Heads to 800 m (2600 ft) motor sizes to 1500 kW (2000 hp) Speeds from 1000 to 3600 rpm 2, 4 and 6 pole designs(other designs available) 200 to 6600 volt 50 & 60 Hz frequencies Variable frequency driveand high temperaturemotor optionsAccredited for Water handling services NSF Standard 61 Certificationaccording to criteria establishedjointly by the ASME andNSF International Certification program accredited by RvA, the DutchCouncil for AccreditationStandard Design FeaturesMotors Oil filled with internalself contained force feed,filtered, cooled oil circu-lation system to maintaincontinuous lubrication Vacuum pressure impreg-nated (VPI) epoxy, ClassF insulation system forsuperior insulation andlong service life Double-acting thrustbearing system for continuous up or downthrust capability Special metallurgy avail-able for corrosive services Suitable for use withvariable frequency drivesfor improved pumpingefficiency Models available for hightemperature ( 90 C[200 F])

6 And high suctionpressure servicesPumps heavy duty and high efficiency impellers andbowl cases Wide variety of materialsavailable to suit anyapplication Dynamically balancedimpellers to minimizevibration and maximizeservice life Dual bearings betweenpump and motor formaximum shaft support Highly efficient suctioninlet designCables Sealed power cable plug-in feature for reliability and ease ofinstallation; no need forfield splicingSingle, pressurizedmechanical sealFor hydrocarbon servicesand non- vertical applicationsDouble mechanical sealA high quality alternativeto the mercury sealMercury sealZero leakage, zero wearfor absolute reliabilitySeal OptionsPS-50-3 1/31/02 9:00 AM Page 6 Dan K. Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Pump Division6 Options andTechnical Data400030002000100050025010050100150010 00750500300200150100501000 10 25 50 100 250 500 1000 2000 3500 5000100075050030020010050251003000200015 001000500250100501000 25 50 100 250 500 1000 2500 5000 10000 15000 250000 10 25 50 100 250 500 1000 2000 4000 60000 25 50 100 250 500 1000 2500 5000 10000 15000 20000 SUBM Range ChartPump Impellers Low NPSHR for hydrocarbonsand low submergence Non-metallic for enhancedperformance

7 And corrosionresistance Multiple specific speeds foroptimum selectionPump Materials Cast iron Bronze Stainless steel Duplex and super duplexstainless steel Reinforced composite (Noryl )Accessories Power cable assemblies Surface plates Junction boxes Suction sleeves Booster barrels Starters and control panels Monitoring instrumentation Lightning arresters Check valvesBottom Intake Reduced civil cost (sump Design ) Minimum submergencedesign Modular Design Tank installation Open sump installation Noryl is a registered trademark ofGeneral Electric Company suction multistageFlow Rate - 60 HzTDH - 50 Hzm3/hgpmft mft mm3/hgpmTDH - 60 HzFlow Rate - 50 HzPS-50-3 1/31/02 9:00 AM Page 7 Dan K. Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Pump Division7 Advanced TechnologiesFew if any pump companies canmatch Flowserve s capabilitiesin hydraulic and mechanicaldesign or in materials capabilities include: Computational fluid dynamics Flow visualization Cavitation studies Efficiency optimization Finite element analysis Rapid prototyping Captive high nickel alloy and light reactive alloy foundries Non-metallic materials processing and manufacturingService and Repair GroupFlowserve s Service and RepairGroup is dedicated to maximizingequipment performance andreliability-centered maintenanceprograms.

8 Pump related servicesinclude: Startup and commissioning Diagnostics and prognostics Routine and repair maintenance ANSI and ISO power end exchange program Re-rates, upgrades and retrofits Spare parts inventory and management programs TrainingPump ImprovementEngineering ServicesFlowserve is committed tohelping customers obtain thebest possible return on theirpump equipment assistance andtechnological solutions forpumping problems arereadily available. These services include: Field performancetesting Vibration analysis Design analysis androot-cause problemsolving Material improvements Pump and systemaudit Advanced technologysolutions PumpTrac remotepump monitoring anddiagnostic services Instruction manualupdates Training coursesGlobal Service andTechnical SupportPS-50-3 1/31/02 9:00 AM Page 8 Dan K. Snelson Scratch:Lit On-demand QXDs :PS-50-3 Submersible :Pump DivisionPrinted in 2002 Flowserve CorporationTo find your local Flowserve representative please use the Sales Support Locator System found at call toll free: 1 800 728 PUMPYour local Flowserve representative:USA and CanadaFlowserve CorporationPump DivisionMillennium Center222 Las Colinas Blvd.

9 , 15th FloorIrving, Texas 75039-5421 USAT elephone: 1 972 443 6500 Telefax: 1 972 443 6800 Europe, Middle East, AfricaWorthington CorporationVia Rossini 90/9220033 Desio (Milan), ItalyTelephone: 39 0362 6121 Telefax: 39 0362 303396 Latin America & CaribbeanFlowserve CorporationPump Division6840 Wynnwood LaneHouston, Texas 77008 USAT elephone: 1 713 803 4434 Telefax: 1 713 803 4497 Asia Pacific Flowserve Pte. Division 200 Pandan Loop #06-03/04 Pantech 21 Singapore 128388 Telephone: 65 6775 3003 Telefax: 65 6779 Supporting Our CustomersWith The World s LeadingPump BrandsJeumont-Schneider Jeumont-Schneider