Sulzer Pumps - PEG Arizona

1 V00738 en / Copyright Sulzer Pumps Finland PumpsV00738 en / Copyright Sulzer Pumps Finland Process PumpsApplicationsThe AHLSTAR Process Pump is designed for continuous operation in industrial processes Oil and Gas Hydrocarbon Processing Pulp and Paper Power Generation Water Transport and Distribution Food Basic Metals Fertilizers OthersReliable Simple Efficient DiverseV00738 en / Copyright Sulzer Pumps Finland Process PumpsApplicationsReliable Simple Efficient DiverseThe AHLSTAR Process Pumps are meant for pumping all kinds of liquids from clean waters to abrasive or corrosive capabilities to handle stocks of various kinds, sludges or suction single stage Pumps Reliable operation Simple but versatile construction High efficiencyV00738 en / Copyright Sulzer Pumps Finland Process PumpsInterchangeabilityN HydraulicsNon-clogging.

2 Sludgescontaining big particles and long Air-SeparatingExternal vacuum pump and HydraulicsWear-resistant. Corrosive and/or abrasive HydraulicsGeneral purpose. Clean, abrasive or corrosive liquids specially stocks of various Self-PrimingInternal vacuum en / Copyright Sulzer Pumps Finland Process PumpsDesign FeaturesSelf-venting topcenterline volute casing in larger balancing holes and back vanes stabilize pressure in shaft seal shaft sealing heavy-duty bearing en / Copyright Sulzer Pumps Finland Process PumpsAPP/APT Hydraulic Design, Impellers designed for various liquidsClosed impeller High efficiency Clean liquids Liquids containing some impuritiesOpen impeller High efficiency Good throughput Liquids containing solid particles Abrasive liquids Stocks up to 8% Solids up to 70% Lumps in liquidSpecial open impeller High efficiency More open passages Liquids containing long particles and fibers Abrasive liquids Stocks up to 8% Solids up to 70% Lumps in liquidLowPulse impeller High efficiency Minimized pulsations Dilution water forheadbox Stocks for headboxfeed Clean liquids Stocks up to 8%V00738 en / Copyright Sulzer Pumps Finland Process PumpsNPP/NPT Hydraulic DesignNon-clogging design passes big particles and long fibers.

3 Plastic designed vane edges stay vanes with sideplatecutting grooves keep gap vanes prohibit particles from entering the seal cavity and balance axial :sludges, waste waters, effluentsVortex impellerClosed impellerCutting grooves for closed impellerV00738 en / Copyright Sulzer Pumps Finland Process PumpsWPP/WPT Hydraulic DesignWear-resistant design resists abrasion and erosion in slurry in casing and impeller shapes guide particles away from casing impellerClosed impellerOpen impellerV00738 en / Copyright Sulzer Pumps Finland Process PumpsEPP/EPT Hydraulic DesignCenterline support keeps shaft position horizontal at elevated temperaturesSpot-cooled stuffing box area to handle high temperaturesEnforced casing manages higher pressuresHot liquid Pumps have high impellerOpen impellerV00738 en / Copyright Sulzer Pumps Finland 10/AHLSTAR Process PumpsStandardizationAPP, ARP, ASP, EPP, NPP, NRP, NSP, WPP.

4 WRP and WSP Pumps are designed in a similar way using the same components. 246 Pumps 80 casing covers 6 common bearing units 6 common shaft seal sizes common sealing water equipment common couplings and coupling guards common baseplatesCommon parts shownin columnsV00738 en / Copyright Sulzer Pumps Finland 11/AHLSTAR Process PumpsStandardizationAPP/APTP rocess PumpNPP/NPTNon-Clogging PumpWPP/WPTWear-Resistant PumpEPP/EPTHot Liquid PumpLow spare parts inventory through reliability through tailor-made coverAdapterOnly 6 bearing unitsStandardizationTailor-made hydraulicsRStructureAir-Separating PumpSStructureSelf-Priming PumpV00738 en / Copyright Sulzer Pumps Finland 12/AHLSTAR Process PumpsOperational LimitsV00738 en / Copyright Sulzer Pumps Finland 13/AHLSTAR Process PumpsA PerformanceHead up to 160 mTemperature max.

5 180 CCapacity up to 2000 l/sOperating frequencies 50 or 60 HzPressure up to Mpa(depending on material and size)V00738 en / Copyright Sulzer Pumps Finland 14/AHLSTAR Process PumpsA PerformanceHead up to 700 ftTemperature max. 356 FCapacity up to 30000 USGPMO perating frequencies 50 or 60 HzPressure up to 230 psi(depending on material and size)V00738 en / Copyright Sulzer Pumps Finland 15/AHLSTAR Process PumpsN PerformanceHead up to 90 mTemperature max. 180 CCapacity up to 550 l/sOperating frequencies 50 or 60 HzPressure up to Mpa(depending on material and size)V00738 en / Copyright Sulzer Pumps Finland 16/AHLSTAR Process PumpsN PerformanceHead up to 250 ftTemperature max. 356 FCapacity up to 7000 USGPMO perating frequencies 50 or 60 HzPressure up to 230 psi(depending on material and size)V00738 en / Copyright Sulzer Pumps Finland 17/AHLSTAR Process PumpsW PerformanceHead up to 110 mTemperature max.

6 180 CCapacity up to 2000 l/sOperating frequencies 50 or 60 HzPressure up to Mpa(depending on material and size)V00738 en / Copyright Sulzer Pumps Finland 18/AHLSTAR Process PumpsW PerformanceHead up to 360 ftTemperature max. 356 FCapacity up to 30000 USGPMO perating frequencies 50 or 60 HzPressure up to 230 psi(depending on material and size)V00738 en / Copyright Sulzer Pumps Finland 19/AHLSTAR Process PumpsE PerformanceHead up to 140 mTemperature max. 210 CCapacity up to 1700 l/sOperating frequencies 50 or 60 HzPressure up to MpaV00738 en / Copyright Sulzer Pumps Finland 20/AHLSTAR Process PumpsE PerformanceHead up to 650 ftTemperature max. 410 FCapacity up to 21000 USGPMO perating frequencies 50 or 60 HzPressure up to 360 psiV00738 en / Copyright Sulzer Pumps Finland 21/AHLSTAR Process PumpsGas/Air in the LiquidGas/air gets into the Gas Removal Pump: Stable and reliable operation (gas content )Conventional Pump.

7 Unstable operation(gas content )DissolvedBoundFreeV00738 en / Copyright Sulzer Pumps Finland 22/AHLSTAR Process PumpsS Self-Priming for Gas-Containing LiquidsIntended usage self-priming gas-containing liquids foamSelf-priming applicationsGas/air to the inlet tankVacuum relief valveSealing waterV00738 en / Copyright Sulzer Pumps Finland 23/AHLSTAR Process PumpsR Air-Separating for Gas-Containing LiquidsIntended usage self-priming gas-containing liquids foamSuitability low speed of rotation variable speed controlled pump high gas amount separate control of vacuum pump separate vacuum pump not always neededBarometric leg applicationV00738 en / Copyright Sulzer Pumps Finland 24/AHLSTAR Process PumpsShaft Seal AreaBalancing holes keep the pressure level steady at the shaft seal vanes keep the area between the impeller and casing cover

8 Clean and reduce axial vanes optimizedaccording to the pumped the shaft seal area pressure gives Best solutions for every application Reliability in operationWPP, closedAPP, openNPP, vortexV00738 en / Copyright Sulzer Pumps Finland 25/AHLSTAR Process PumpsShaft Seal LiquidsW01 Non-pressurized fluid in/out Cooling QuenchW02 Pressurized fluid in FlushingW04 Pressurized non-flowing fluid in/(out) Barrier non-flowingW03 Flowing pressurized fluid in/out Barrier flowingNo fluid Clean liquids Light impurities Temperature max. 90 oC/195 oFV00738 en / Copyright Sulzer Pumps Finland 26/AHLSTAR Process PumpsDynamic Shaft SealingOperatingDynamic Seal Reliable operation optimize total lifetime costs Designed for difficult applications Simple operating principle Reliable robust constructionLiquids paper stock up to 8% liquors lime milk waters sugar juices runningV00738 en / Copyright Sulzer Pumps Finland 27/AHLSTAR Process PumpsDynamic Shaft SealingGrease Variable speed operation High storage towers which are sometimes fullDouble Low pressure at suction side during standstillReduced diameter High-speed Pumps Lower power consumptionV00738 en / Copyright Sulzer Pumps Finland 28/AHLSTAR Process PumpsDynamic Shaft SealingFlushing internal (recirculation)

9 Clean liquids Increased pressure at seal cavityFlushing external For cleaning seal cavityat standstills Sometimes used withvery dirty liquidsV00738 en / Copyright Sulzer Pumps Finland 29/AHLSTAR Process PumpsReady-Fitted Mechanical Shaft Sealing, Single Reliable operation Easy assembly Designed to be a part of the pump Heavy-duty design Minimum number of parts Compatibility with pump materialsTypical manufacturers John Crane Safematic Burgmann HuhnsealOptions No sealing fluid Internal or external flushing GreaseV00738 en / Copyright Sulzer Pumps Finland 30/AHLSTAR Process PumpsReady-Fitted Mechanical Shaft Sealing, Single with Quench Reliable operation Easy assembly Low-pressure quench fluid Designed to be a part of the pump Heavy-duty design Minimum number of parts Compatibility with pump materialsTypical manufacturers John Crane Safematic Burgmann HuhnsealV00738 en / Copyright Sulzer Pumps Finland 31/AHLSTAR Process PumpsReady-Fitted Mechanical Shaft Sealing, Double Reliable operation Easy assembly High-pressure flowing barrier fluid High-pressure non-flowing barrier fluid, dead-end Designed to be a part of the pump Heavy-duty design Minimum number of parts Compatibility with pump materialsTypical manufacturers John Crane Safematic Burgmann HuhnsealV00738 en / Copyright Sulzer Pumps Finland 32/AHLSTAR Process PumpsMechanical Element Seals.

10 SingleMetal bellows Metal bellows allow higher temperatures Thin materials restrict usage with abrasive liquidsOptions No sealing fluid Internal or external flushing Quench Grease Typical manufacturers John Crane BurgmannV00738 en / Copyright Sulzer Pumps Finland 33/AHLSTAR Process PumpsMechanical Cartridge Seals Designed for small spaces in gland packing seal chambers Thin material thickness Recommended with restrictions Recommended for easy applications- low speed- low temperatureTypical manufacturers John Crane Chesterton BurgmannV00738 en / Copyright Sulzer Pumps Finland 34/AHLSTAR Process PumpsGland Packing Reliable operation High maintenance costs Traditional shaft seal design Always leaking Leakage lubricates sliding surfaces Abrasion of shaft sleeve and gland packings Easy change of gland packing ring Split stuffing box glandVarious arrangements No sealing fluid- clean liquids, water Internal flushing- clean liquids External flushing- impure liquids Barrier flowing- impure liquids Cooling insert- clean liquidsV00738 en / Copyright Sulzer Pumps Finland 35/AHLSTAR Process PumpsS Structure Shaft SealingReady-fitted mechanical seals, double Designed to be a part of the pump With or without external flushing fluid Quench sealing fluid Barrier flowing or non-flowing (dead-end)