SUNGLAZE - Polycarbonate Roofing

1 CONSTRUCTIONARCHITECTURESUNGLAZE Solid Polycarbonate Standing Seam Architectural SystemSUNGLAZE Solid Polycarbonate Standing Seam Architectural System1 ContentIntroduction2 Main Benefits2 Applications2 Panel Types3 Colors3 SUNGLAZE Projects4 Thermal Insulation6 Flammability6 Typical Physical Properties7 Acoustic Properties7 Resistance to UV Radiation8 Chemical Characteristics8 System Principles8 System Components9 Installation Data10 Assembly Details11 Installation Guidelines12 Manufacturer s Lifetime Warranty142 IntroductionSUNGLAZE is an architectural system that offers smart design, elegant appearance, versatility, low maintenance and sustainable performance to various architectural challenges. SUNGLAZE incorporates proprietary standing-seam profiling and glazing that enable wide spans and high loading capacity. It can be specified in various lengths to match different structures, including flat and curved designs.

2 SUNGLAZE is easy to fasten; the panels are simply joined by an aluminum profile set that is enclosed at the ends by end-closures. Screws lock the system and fix it to the structure without any penetration through the panels. The Cap-plug completes the assembly, covering the screw head and provides a smooth appearance from Benefits 9 Glass-like clear appearance 9 Standing seam leak-proof performance 9 Free thermal expansion 9 Caulking and silicone free 9 Withstanding high loads 9 Easy, fast and safe installation 9 Minimal maintenanceApplications Architectural projects Commercial and retail Sports venues Roofing Covered walkways Open markets Service stations Entrances Pool coversScan for product video overview3 Panel TypesSUNGLAZE solid Polycarbonate panels are offered in 3mm and 4mm thickness. Panel width is determined by the system width, 600mm or 800mm.

3 Maximum panel length is (typical stock length). Standard SUNGLAZE panels include UV protection on one side (UV protection on both sides is optional for special orders). SUNGLAZE 3/600 SUNGLAZE 4/600 SUNGLAZE 4/800 Width: 584mm (600mm system)Height: 20mmWeight: Kg/m , ( Kg/m)Min. cold bending radius: 4mSystem weight: Kg/mWidth: 585mm (600mm system)Height: 21mmWeight: Kg/m , ( Kg/m)Min. cold bending radius: 4mSystem weight: Kg/mWidth: 785mm (800mm system)Height: 21mmWeight: Kg/m , ( Kg/m)Min. cold bending radius: 4mSystem weight: Kg/mSolarSmart - Energy EfficiencySolarSmart products have "smart" tints that break the traditional ratio between light transmission and shading coefficient. They transmit "cool-light" by blocking Infrared energy that causes heat buildup, reduce air-conditioning costs and create a more comfortable ambience required in closed populated energy-saving, natural visible light is SolarSmart Blocking Infra-Red reduces heat ColorsColor% Light TransmissionASTM D-1003%HazeASTM D-1003 Solar Heat Gain (SHGC)ASTM E-424-71 Shading CoefficientASTM E-424-71 Clear90< Bronze20< < < 075 Solar Grey20< < < White White Solar Solar Solar Smart Smart Bluish : Special color matches are available upon request, subject to minimum ProjectsProject: Hangzhou Airport, China | Architect: ZIAD | Application: Canopies - 1,900 sqm | SUNGLAZE Type: Solar Olympic 4mmProject.

4 Austaralian Federal Police, Tullamarine, Australia | Application: Awning | SUNGLAZE Type: Clear 4mm5 Project: The Lounge Bar, Melbourne, Australia | Application: Canopy | SUNGLAZE Type: Clear 3mmProject: Private home, Point Cook , Australia | Application: Pergola | SUNGLAZE Type: Clear 3mm6 Project: Residential Pergola, Israel | Application: Residential Pergola | SUNGLAZE Type: Solar Control 3mmThermal InsulationThe attached table compares U values of glass and SUNGLAZE panels of equivalent thickness. For any given thickness, the U value of SUNGLAZE is lower than that of glass. This can result in a significant reduction in energy expenditure both for heating in winter and air-conditioning during the summer time. Note that the use of SolarSmart panels will partially block heat generating infra-red solar energy, which will further assist in reducing the air-conditioning costs during summer (mm) SUNGLAZE U Value(W m2 K)Glass U Value(W m2 K)

5 Flammability results for SUNGLAZE have been verified through 3rd party accredited testing StandardClassificationFlammabilityEN-135 01B, s1, d0 Self ignitionD-1929628 CSmoke densityD-2843<75%Burn extentD-635CC1 Flame spread / smokeE-84 Class B7 Typical Physical PropertiesPropertyMethod**ConditionsUnit sValueMechanicalDensityD-792g/cm modulus of elasticityD-6381 mm/minMpa2,300 Flexural strengthD-7901 mm/minMpa93 Flexural mm/minMpa2,600 Notched impact strength IzodD-25623 CJ/m800 Impact falling dartISO 6603/1d3mmJ158 Impact - fall throughE-695m/kg336 Charpy Impact after Xenon Arc Exposure (D-6110)D-2565-083000 hrs% Loss of Impact Strength<10 ThermalHDT (Heat Deflection Temperature)D-648 Load: C135 Vicat softening temperatureD-1525 Load: 1kg C150 Service temperature - Short term C-50 to 120 Service temperature - Long term C-50 to 100 Coefficient of linear thermal expansionD-696cm/cm x 10- Thermal conductivityC-177W/m heat capacityC-351kJ/kg changeD-224460 months E<3 Yellowing indexE-31360 months Yellowness Index<10 Light transmissionD-100310 years%<6 Leakage / StructuralWater leakageE-28320 psfnoneAir leakageE-331cfm/ft loadE-330psf+140 / -45*Properties in the table relate to the Polycarbonate glazing panels in the SUNGLAZE system.

6 **ASTM method except where noted PropertiesSunglaze panels sound insulation properties are indicated in the table to the right. The attenuation of sound waves together with its impact resistance, has made SUNGLAZE a material of choice for InsulationDIN 52210-75 RW (db)4mm233mm248 System PrinciplesSUNGLAZE system components fit all panel types, except end closures 07, SetThe Base is 65mm wide by 21mm high, mill-finished extruded aluminum profile. Its maximum length is 6m. The Base is the lower part of the glazing set, placed under the panels and fixed to the structure by the Fixing Cap is 53mm wide and 23mm high, mill-finished extruded aluminum profile. Its maximum length is 6m. The Cap is the upper profile of the glazing assembly, positioned onto the panel edges and Base, and attached to the Base by the Locking Cap-Plug is wide aluminum strip mill-finished.

7 Its maximum length is 6m. The Plug is clicked into place onto the Cap, concealing the Locking screws from the top, and providing a smooth fixing screw fix the Base to the structure and is either a cross-head self drilling screw, ( ) or a Metal SUPA LOW head 12 x 18 C3 for metal structure or a Timber wafer head 10g x 35 C3 for timber structures. The locking screw is a cross-head tapping screw, ( ). These screws attach the Cap onto the Base and panel edges. Resistance to UV Radiation Palram Polycarbonate panels retain their mechanical properties and transparency throughout a long time of external service due to integrated co-extruded UV protection. The protection will not peel off over time. SUNGLAZE is offered with upper-side UV protection as standard, althought a UV2 version with protection on both sides is available upon request.

8 The attached graph presents typical results from SUNGLAZE panels tested under accelerated weathering (QUV exposure simulation) that is equivalent to 20 years of actual field exposure. The light transmission of SUNGLAZE was essentially Weathering (Hours)Light TransmissionComparison of Light Transmission Loss9590858075702000150010005000 SUNGLAZE PVCGRPC hemical CharacteristicsTo obtain a wide listing of Palram s Polycarbonate sheets resistance to chemical agents please visit Palram Australia websiteat or contact your Palram are mill-finished aluminum plates that plug the two ends of the profiles assembly. 3mm End Closure is used for 3/600 panel End Closure is used for 4/600 panel and 4/800 panel ScrewCapFixing ScrewsCap Plug9 System ComponentsComponentPart DataBase04 Length: Up to 6mFinish: Mill/AnodizedCap05 Length: Up to 6mFinish: Mill/AnodizedCap Plug06 Length: Up to 6mFinish: Mill/AnodizedSUNGLAZE 3mm End Closure07 Quantity: 100 Pcs/BoxFinish: Mill (Natural) SUNGLAZE 4mm End Closure08 Quantity: 100 Pcs/BoxFinish: Mill (Natural)Fixing ScrewCross-head self-drilling screw (3/4 )09aQuantity: 500 Pcs/BoxFixing ScrewMetal SUPA LOW head 12 x 18 C3 for metal structure09bQuantity: 50 Pcs/BoxFixing ScrewTimber wafer head 10g x 35 C3 for timber structures09cQuantity: 50 Pcs/BoxLocking ScrewCross-head tapping screw (3/4 )10 Quantity.

9 500 Pcs/Box10 Installation DataRoof structure SUNGLAZE system is designed for both rafter and purlin construction options, flat or curved. The recommended minimum roof slope for SUNGLAZE applications is 5%. For lower slopes - rafter design is System WidthSUNGLAZE 3/600 SUNGLAZE 4/600 and 4/800 Maximum Spans Between PurlinsTypeRafterCentersSingle Span (mm)75kg/m 100kg/m 125kg/m 150kg/m 175kg/m 200kg/m 3/600600900820760 NANANA4/600600900820760720680NA4/8008008 20745690 NANANAM ulti-SpanTypeRafterCentersMid-Span (mm)End-Span (mm)75kg/m 100kg/m 125kg/m 150kg/m 175kg/m 200kg/m 75kg/m 100kg/m 125kg/m 150kg/m 175kg/m 200kg/m 3/600600154014001300 NANANA121011001020 NANANA4/60060015401400130012201160111012 10110010209609108704/800800140012751180 NANANA11001000925 NANANAN otes:1. The values are based on, maximal deflection criterion of L/200 for the aluminum profiles and L/20 for the Polycarbonate The dimensions depicted do not supersede the requirements of local construction In case of installation with supports by rafters, the distance between screws should be 800 or 800 mm4600mm3233411 Assembly DetailsPlease note: All drawings are available as CAD files from - Roof detailSide flashingRidge Cap detailGutter detail12 Cut to size1 Install base23546789 Remove outer maskingFix End CapAssemble Cap PlugFix CapPosition the PanelsRemove inner masking600mm3/600 - 4/600 PURLIN8004/800 PURLINNext base positioningInstallation Guidelines131.

10 Cut to size (Fig. 1)Cut Alu-profiles to length, allowing for overhangs of up to 100mm at each end. An overhang of minimum 50mm over the end-purlin into the gutter is recommended. Cut panels to length, 20mm shorter then Alu-profiles for expansion allowance. Use a circular saw or hand saw with fine tooth blades and moderate feeding rate for easier and finer Fix base profile (Fig. 2)Set the first base profile at the precise center line of the supporting structure, and fix it to the structure using the provided fixing : Fix screw at each purlin base junction on both sides of base (two screws for every junction).Rafter: Screws centers should be 450mm center and alternating sides. Curved: Locate the fixing screws on both sides of base - two screws for every junction between base and : In high wind areas and cyclonic regions fixing screws need to be both sides of base to structure.