Super Hyrando SE (rev 2).ppt - eneosmotoroil.com

1 Super Hyrando SESuper Hyrando SESiESiESi R ltSi R ltSuperior EnergySuperior Energy--Saving ResultsSaving ResultsWhat is SuperWhat is SuperHyrandoHyrandoSE?SE?What is Super What is Super HyrandoHyrandoSE?SE?SHdSEiSuper Hyrando an advanced hydraulic fluid designed to meet thean advanced hydraulic fluid designed to meet the growing demand for energy-saving solutions in manufacturing. specially formulated to decrease energy use while iib iit t d li i tildremaining abrasion-resistant and eliminating sludge.

2 Designed to lessen the impact of mechanicaldesigned to lessen the impact of mechanical inefficiencies as much as possible in normal operation*.2* input energy is often lost due to machine to Case StudiesIntroduction to Case StudiesIntroduction to Case StudiesIntroduction to Case Studies Super Hyrando SEis the winner of the 2003 Petroleum Society pyyEngineering Advancement Award (Japan) Typical Energy-Saving Results: Vane Pump:4-10% Vane Pump: 4-10% Gear Pump: 3-6% Piston Pump: 2-4% Simple Hydraulic Pump Test conditions and resultsPump Maker Pump TypeTank Temp (C)Pump PressurePrevious Oil TypeEnergy Savings(C)PressureTypeSavings Study #1: Injection MoldingCase Study #1: Injection MoldingCase Study #1: Injection MoldingCase Study #1: Injection Molding Aliti T Application Type: Injection Molding Machine Summary of Results:Large energy savings were exhibitedwith Hyrando SEat the same viscosity as the current fluid Results of Study: Results of Study.

3 Over 10%energy savings (Compared to Zn type) 4-10%energy savings (Compared to non-Zn type) FlPit Focal Points: More energy savings would be expectedbecause of higher oil temperature and pump pressure4 Case Study #1: Case Study #1: Injection Molding (continued)Injection Molding (continued)Injection Molding (continued)Injection Molding (continued) Case Study Detailed Results:CtEitPEl t i lPPiECustomerEquipment ManufacturerPump TypeElectrical Capacity (kW)Pressure (MPa)Previous OilEnergy SavingsPLPSG18 515 0Z18 1% Savings for Plastic Injection Molding Machine (Example) Customer: PLP Equipment: S Company plastic injection molding machine Pump Type: Gear Electrical Capacity: Equipment Use: 24 hours/day, 300 days/year Electricity Reduction: Estimated Cost Savings:$2,500/machine/yearCase Study #2: Case Study #2.

4 DieDieCasting & ExtruderCasting & ExtruderDieDie--Casting & ExtruderCasting & Extruder Application Type: Die-Cast Machine & Large-Scale Extruder Summary of Results: Even with high output pumps, energy saving results reached expectationsreached expectations Results of Study: Results of Study: Over 4% savings (Die-Cast Machine, Zn) Over 10% savings (Large-Scale Extruder, Zn)g( g) Focal Points: The larger the electrical capacity of the machine,the 6higher the energy savings impactCase Study #2:Case Study #2:DieDieCasting & Extruder (continued)Casting & Extruder (continued)DieDie--Casting & Extruder (continued)Casting & Extruder (continued) Case Study Detailed ResultsyCustomer Equipment MakerEquipment TypePump TypePump PressurePrevious Oil TypeEnergy SavingsTSOGUE xtruderPiston30 0Zn13 4% Savings for Extruder(Example) Customer: TSOG Equipment: Aluminum extruder, 3,600 tonsEquipment: Aluminum extruder, 3,600 tons Pump Type: Piston Pump Electrical Capacity: 190kW, 4 machines Equipment Use.

5 22 hours/day 335 days/yearEquipment Use: 22 hours/day, 335 days/year Electricity Reduction: Estimated Cost Savings: $115,000/machine/year7 Case Study #3: Lowering ViscosityCase Study #3: Lowering ViscosityCase Study #3: Lowering ViscosityCase Study #3: Lowering Viscosity Application Type: Application Type: Various hydraulic machines Summary of Results: By lowering the viscosity of the oil used, energy savings ygy,gygcan be improved even more RltfStd Results of Study: Over 8% savings (Compared to Zn and non-Zn) Focal Points: Focal Points: Lowering the viscosity can increase energy savings by an additional 5%8 Viscosity can even be lowered with less abrasionCase Study #3:Case Study #3:Lowering Viscosity (continued)Lowering Viscosity (continued)Lowering Viscosity (continued)Lowering Viscosity (continued) Case Study Detailed Results.

6 CustomerEquipmentPump PressureCurrent oil (viscosity)SE Viscosity Energy SavingsYHKHd li14 0NZ (46)3280%YHKH ydraulic (46) (46) Savings from Lowering Viscosity (Example)MachineOJKR#1 (46) Customer: OJKR Equipment: Machine Winder, Hydraulic Unit Pump Type: Piston Pumppypp Electrical Capacity: Equipment Use: 24 hours/day, 240 days/year Electricity Reduction: 10%9y Estimated Cost Savings: $1,000/machine/year