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SUPPLIER QUALITY ASSURANCE MANUAL

Safety management | 1 SUPPLIER QUALITY ASSURANCE MANUALFIFTH EDITION | 2019 QUALITY lasts when we put it first. Every day in the Volvo Group, we are relentlessly working to improve our processes, products and competences to be best in class in our industry. Equally important is the spirit of true commitment to QUALITY excellence, having a customer-focused approach at heart and a continuous improvement mindset. This is where you as our SUPPLIER and business partner come into the picture. We expect and encourage you to adopt the same principles, practices and mindset.

6.3 Part Handling Review 6.4 Special characteristics 6.5 Legal requirements and Conformity of Production 6.6 Cleanliness requirements 6.7 Prototype parts and CPOT-IPD 6.8 REACH compliance and IMDS reporting 6.9 Pre-launch control plans 6.10 Service parts requirements 6.11 Functional safety requirements 6.12 System- or organizational changes

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Transcription of SUPPLIER QUALITY ASSURANCE MANUAL

1 Safety management | 1 SUPPLIER QUALITY ASSURANCE MANUALFIFTH EDITION | 2019 QUALITY lasts when we put it first. Every day in the Volvo Group, we are relentlessly working to improve our processes, products and competences to be best in class in our industry. Equally important is the spirit of true commitment to QUALITY excellence, having a customer-focused approach at heart and a continuous improvement mindset. This is where you as our SUPPLIER and business partner come into the picture. We expect and encourage you to adopt the same principles, practices and mindset.

2 Both today, with your unbeatable knowledge of well-known technologies, and your competitive curiosity for tomorrow s innovations. QUALITY lies in everything we do. You are selected to deliver the right products and/or services in terms of QUALITY , Delivery, Cost, Features, Technology, Sustainability, and Risk Management, known as our QDCFTSR . But it is beyond all checklists that we can truly create value for the Volvo Group and be capable of delivering exceptional performance for our customers now and in the MANUAL describes the expectations, requirements, formal guidelines and practices expected of you as our SUPPLIER for Volvo Trucks, Mack Trucks, Renault Trucks, UD Trucks, Eicher Trucks, Volvo Bus, Nova Bus, Prevost Bus, Volvo Construction Equipment, and Volvo Penta.

3 With this as our common ground, we can develop and maintain a strong, stable, structured, long-term and successful partnership where we proactively and predictively secure zero defects, zero delays and zero waste EXCEPTIONAL PERFORMANCE FOR OUR CUSTOMERSANDREA FUDER CHIEF PURCHASING OFFICER, VOLVO GROUP6. Volvo Group specific requirements ..51 Review of Technical Specification Product Application Agreement Part handling Review Special characteristics Legal requirements and Conformity of Production Cleanliness requirements Prototype parts and CPOT-IPD REACH compliance and IMDS reporting Pre-launch control plans Service parts requirements Functional safety requirements System- or organizational changes7.

4 Production requirements ..73 Product or Process Change Notification Requesting deviations to specifications Lot traceability First In First Out inventory control Sub-tier SUPPLIER requirements Packaging Warranty Laboratory requirements Record retention8. Performance measurements and corrective actions ..83 Non-conforming material Corrective action response SUPPLIER scorecard PPM and QUALITY Performance Measurement The Volvo Group process audit Continuous improvements SUPPLIER improvement programs Field QUALITY issuesGlossary.

5 98 Revision record ..100 Concluding words ..101 ContentsUsing this document ..6 Organization Key Element Procedures Scope Volvo Group SUPPLIER Portal SUPPLIER feedback1. Safety management ..9 Definition Responsibility Identification of safety characteristics Production and functional requirements Safety Management Audit Lot traceability requirements Pass through parts requirements2. Basic requirements ..17 Performance expectations Management systems requirements3. Sourcing.

6 23 QUALITY Management System requirements Short SUPPLIER Evaluation Model Confidentiality agreement Request for Quotation SUPPLIER Evaluation Model Index audits Corporate Social Responsibility Final agreement 4. Advanced Product QUALITY Planning ..29 Advanced Product QUALITY Planning Responsibilities in APQP Key Components APQP reviews Software APQP5. Production Part Approval Process ..39 Reference Process Significant Production Run Documentation requirements Approval of software Using this document | 7 6 | Using this documentNova Bus, Prevost Bus, Volvo Construction Equipment and Volvo Penta.

7 Nova Bus and Prevost Bus may be referred to as Volvo Bus North America (VBNA).To simplify the text in this document, the name Volvo Group refers to this collective group of companies. The word Vehicle may refer to both trucks and Group SUPPLIER PortalVolvo Group SUPPLIER Portal is the web entry point on , which enables collaboration between Volvo Group and its suppliers as well as business partners. The portal allows suppliers to access all relevant documents and news needed to collaborate efficiently.

8 Suppliers are responsible for applying for access to Volvo Group SUPPLIER Portal by contacting the Buyer or this document OrganizationThis document defines the expectations and working procedures intended to assist suppliers in achieving and maintaining a successful working business relationship with the Volvo Group. This document is organized in eight chapters explaining our main Element ProceduresIn addition to this SUPPLIER QUALITY ASSURANCE MANUAL , Volvo Group maintains a set of procedures that define specific requirements and expectations in key areas.

9 These Key Element Procedures cover Volvo Group requirements related to the environment, corporate social responsibility, logistics and cost management. The Key Element Procedures are available on the Volvo Group SUPPLIER Portal. Always contact the Volvo Group Buyer or SUPPLIER QUALITY Engineer* if you have questions related to our procedures and requirements. * At Volvo Construction Equipment the SUPPLIER QUALITY Engineers (SQE) is called SUPPLIER Development Engineers (SDE).ScopeThis SUPPLIER QUALITY ASSURANCE MANUAL is a joint document recognized and used by the following organizations.

10 Volvo Trucks, Mack Trucks, Renault Trucks, UD Trucks, Eicher Trucks, Volvo Bus, SafetymanagementBasic requirementsSourcingAPQPS afetyManagementBasic RequirementsSourcingAPQPPPAPV olvo Group specific requirementsProduction requirementsPerformance measurementsand corrective actionsMANDATORY REQUIREMENTS ARE HIGHLIGHTED IN THIS FORMATText in frame boxes like this provide an overview of the information in the section and may be used as a quick 3. 7. are required to maintain the contact details for key individuals and business information for their organization.


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