SUPRATON - pump-kin.com.cn

1 High shear in-line Homogeniser Standard Models Bitumen Application Models Sanitary Models Mineral Cast Models Laboratory Model Powder DisperserSUPRATON Principle and ProcessingSUPRATON more than 50 years of experience and innovation in industrial productionThe liquid product passing through the homoge-niser is subject to several physical processes: Multistage hydrodynamic high-shear High-frequency oscillating forces Intensive micro-volume mixing Pressure increaseHigh capacity due to the toothed tools, particular high shearing of the product and extreme mass transfer rates make the SUPRATON machine a preferred equipment for the following and similar dynamic in-line processes: Homogenising Mixing Dispersing Disintegrating Emulsifying Dissolving Reacting GrindingSUPRATON machines are dynamic rotor-stator homogenisers with a multistage tool set.

2 Rotor and stator consist of concentric tool rings that are radial slotted and/or drilled. The tool speed achieves 50 m/s whilst the annular shearing gap dimension is 1 mm and often considerably - satisfies more than 1250 customers in 60 countriesTooth and chamber toolPocket conical toolSiC conical toolNozzle toolStandard Model CharacteristicsTool GeometryDepending on the product and processing requirements an optimum tool geometry can be used as well as individual set-ups, material combinations and diverse surface MaterialThe latest metal alloys or composite ceramics allow maximum tool lifetime, including the pro-cessing of high abrasive and corrosive WearTooth and chamber toolSiC conical toolPocket conical toolSymmetric DesignSUPRATON homogenisers are of axial sym-metric design for using both rotation directions important in case of wear to use both faces of the tooth for an increased tool Single RingsThe single ring design of the multistage tool set means easy and economic ring replacement and optimizes the dispersion efficiency by stag-gered InjectionRotor FlushingSmall portions of the product flow injected direct into the shearing and mixing zone to ensure optimum homogenisation.

3 This feature allows flushing of the backside of the rotor for the complete tool unit Product FinenessSUPRATON - satisfies more than 1250 customers in 60 countriesNozzle toolSUPRATON - more than 800 different successful production processesProduction Benefits and ApplicationsIn-line processing by a SUPRATON homogeniser realizes a particular economic way of production due to: High class design and materials for higher reliability and availability Advanced engineering for exceptional demands Continuous operation for higher productivity Single pass process for reduced energy Closed system for reduced product contamination and emissions Pumping effect can remove a separate transfer pumpThe SUPRATON standard models allow operation up to.

4 100,000 cP product viscosity 20 mm feed particle size 200 C (390 F) temperature 10 bar (140 psi) pressureExemplary ApplicationsChemicalHomogenisation of chemical intermediate products, resinsDispersion of TiO2 pigments, paints, of waxes, creams, polishes, plastics, , desagglomeration of abrasive solids, pigments for example TiO2, iron pigmentsDispersion and emulsification of polymer melts (285 C)Homogenisation of lined adhesives and multicomponent adhesivesSaponification and neutralization reactionsPreparation of metallo-organic compoundsBitumenHomogenisation of polymer modified bitumenProduction of bitumen emulsionsFoodstuffProduction of juices, nectars, syrupsProduction of creams and fillersHomogenisation of milk, cottage cheese, cheese productsDispersion of cocoa slurriesPaper Grinding and disintegration of rejectsDeflaking.

5 Coating slip preparationMineral OilHomogenisation of oil and grease productsConstruction IndustryProduction of bentonite/clay suspensionsModel SizeTool MaterialS200 3 5 SiCSUPRATON Standard ModelsSUPRATON - the high-shear in-line processing performanceModel and characteristicsS200S300S400S500 TypeFlow rate up to (m3/h)* (gpm)* TypeFlow rate up to (m3/h)* (gpm)*TypeFlow rate up to (m3/h)* (gpm)*TypeFlow rate up to (m3/h)* (gpm)* Dispersion, Emulsification, Homogenisation, 245 Emulsification, Reaction, Dispersion, 315 Dispersion, Disintegration, 335 Flange connection (DIN 2635)FeedDN 40 (1 )DN 65 (2 )DN 100 (4 )DN 150 (6 )DischargeDN 32 (1 )DN 50 (2 )DN 80 (3 )DN 100 (4 )Rotor speed (rpm)up to 7,500up to 5,400up to 3,600up to 1,800 Motor capacity (kW) (Hp)8 28 11 3815 45 20 6030 132 40 15075 250 100 340* related to water at bar feed pressureTool TypeShaft Seal4 Tooth and Chamber tool set0 Stuffing box packing 7 Nozzle tool set3 Mechanical seal, single-acting9 Conical tool set4 Mechanical seal, double-actingModel Key: S200.

6 4 . 4 . 5 SUPRATON - more than 800 different successful production processesAdvanced SUPRATON Design SUPRATON 10 m3/h up to 22 kWSUPRATON - designed for the process requirements of the futureSUPRATON Hygienic Design Homogeniser Corresponds to the requirements of Hygienic Design (QHD, GMP) Gapless multistage rotor and stator tools CIP-cleaning operating chamber Product contacted parts stainless steel O-rings are of FDA conform material SUPRATEC Powder Disperser P25 and P75 SUPRATEC P25 Pump capacity water: up to 25 m /h Suction capacity powder: 2 60 kg/min up to 22 kWSUPRATEC P75 Pump capacity water: up to 75 m /h Suction capacity powder: 2 120 kg/min up to 45 kW Instant dispersion of powders in liquids High powder suction capacity at large throughput rates Powder charging.

7 Flexible tube or hopper Patented high efficiency rotor stator systemAdvanced SUPRATON DesignPatented high shear in-line homogenisers for polymermodified bitumen (asphalt) productionSUPRATON t/h 75 kW Progressive turned, wedge-shaped shear gap followed by a toothed rotor-stator system Tool material carbon steel cast, hardened for long lifetime Working gap set by hydraulic actuated axial shaft adjustment Polymer portion 3 20 % Operation temperature 200 C (390 F) SUPRATON - long lifetime through robust design and materialsSUPRATON t/h 132 kWSUPRATON t/h 250 kWSUPRATON 500 l/h kW Variable Frequency DriveSUPRATON for labs and small productionSiC mineral cast for high abrasion and corrosion resistanceSUPRATON Service Individual proposal on each request Processing advice for plant design and operation Trial and rental units Installation and start-up service Spare parts service 24 h Refurbishing and repair service Local agencies in more than 40 countriesBWS Technologie GmbH Nordstrasse 41 41515 Grevenbroich / Germany Phone: +49 (21 81) 60 20 Fax: +49 (21 81) 60 23 42 E-mail: Internet.

8 - prompt and accurate service for any demandManufacturing, Sales and Services.