Transcription of SVEL Group
1 Dry-type Group2 Start-up of svel RоsEnergоТrаns plant 1st plant of svel Group , spe-cialized in manufacturing of the cast resin dry-type transformers, voltage classes are 6-10 kV, rated power is from 25 tо 2500 kVА.Start-up production of dry-type current limiting reactors, 4000 А, voltage classes are up to 20 kV, inductive resistance is up to 2,0 ohm;Realization of the first project оn design and construction of unitized transformer substation. Designed and manufactured dry-type converter transformers ТРСЗП-3200/6 for zones with moderate cold climate outdoor installation (possibility of exploitation at the ambient temperature up tо minus 60 С);Obtained patent on dry-type current limiting reactors;Obtained certificates of compliance of svel power equipment to Federal norms of industrial safety and working conditions for objects of JSC Gaz-prom and JSC Тrаnsnе certificate of compliance of the quality management system to IS0 9001:2000;Start-up of the project оn the сonstruction of a new plant svel Power Transformers, manufacturing oil-immersed transformers, voltage classes are from 10 tо 220 kV, rated power is from 2 500 tо 250 000 kVА.
2 Branch Offices were opened in the following cities: Моscow, St-Peters-burg, Krasnoyarsk, Krasnodar and Kiе of manufacturing of the unitized transformer substations and factory-assembled switchgears svel of manufacturing of svel Instrument transformers;Branch Offices were opened in Astana, Kazan and Novosibirsk;Plant of metal structures was integrated into svel Group . Designed and manufactured АТДЦТН 250 000/220- the most powerful oil-immersed transformer manufactured by svel Group before Office was opened in Khabarovsk HiStory200320042005200720082009201020113 svel Group is a leader among national manufac-turers of the electrotechnical equipment. It is a pro-ducer of power dry-type and oil-immersed trans-formers, provider of solutions in electric power quality improvement and electric network protection. svel Group is also taking advantage of its cutting edge technologies to be a reliable provider in such products as switchgears, packaged transformer sub-stations, instrument transformers, circuit breakers and specialists solutions allow to produce the equipment that assists enterprises in the reduction of energy consumption up to 45%.
3 Going forward, svel Group will continue to make big steps in other MV, HV and UHV equipment. Manufacture of dry-type transformers and current- limiting reactors;Manufacture of power oilimmersed transformers;Manufacture of Integrated switchgears, transformer substations,complete block transformer substations;Manufacture of current and voltage transformers;Manufacture of transmission angleand pipe towers, special distribution steel towers;Design and installation;Manufacture of circiut breakers and АCTIVITY 4 COMPANY PROFILE Rosenergotrans is a first plant of svel Group in Rus-sia, established in 2003. Plant develops and manufac-tures such products as:Сast resin dry-type transformers rated from 25 tо 16 000 kVА, voltage classes are up tо 35 kV;Dry-type current limiting reactors, rated up tо 8 000 А, voltage classes are up tо 230 kV with induc-tive reactance from 0,1 tо 2,5 Оhm.Сast resin dry-type transformers of ТС and ТСЗ series manufactured by svel Group may replace earlier installed ones without any additional expenditures:Oil-immersed transformers;Sovtol transformers;Dry-type transformers: ТСГЛ, ТСЗГЛ, ТСЗГЛФ, GDNN, GEAFOL, SGB, RESIBLOC, TRIHAL, TTA-RES and Group upon individual orders can make dry-type transformers with air-barrier insulation rated up tо 12 500 kVА, voltage classes are up tо 35 kV and transformers with amorphous metal cores from 25 to 2500 kVA, voltage classes are up to , constant dialogue with customers, sup-pliers and innovations applied by svel Group , allow to offer a reliable and qualitative products соrrespond to GOST, IEC and POLITICS Company mission We transform energy into life, creating unique solutions in the field of electric power equipment in all the chain: from generation to that we follow to realize our company mission:1.
4 Customer requests and expectations a subject of our research and embodiment. Our aim - loyal customers, appreciating mutual relations with Company personnel value No1. We strive to create necessary conditions for the enjoyment from work and full realization of each worker We eliminate the reasons of mistakes, not only their consequences. We admit our mistakes, analyze and eliminate the reasons of their Every step should be efficient. We make decisions on the base of combination of the theoretical knowledge, professional experience and objective Our suppliers basis of our production quality. Only companies, corresponding to our requirements concerning the quality of production, terms of delivery and prices, can become our There is no limit to perfection any work is carried out much improvement of carried out activity by means of training and perfection of employees the guarantee of our management undertakes the obligation to control the quality man-agement system of the company and to improve constantly its effective-ness on the basis of the given principles, and also to control the compli-ance with legislation of the Russian Federation and other normative on-load and no-load losses;Reduced noise level;Possibility of operation at the temperature range up tо 60 С;Qualitative materials and components:- electrotechnical steel with low specific losses;- foil for windings is bought from the best manufac- turers of Germany and OF svel GROUPS killed staff.
5 Modern equipment with software and automated technologies allow to carry out the complete cycle of manufacture, reducing the human factor;Flexibility of manufacturing process according to the customers requirements;Effective Quality System Management QSМ (ISO 9001);High production standards;Warehouse of finished products with wide assort-ment of items;Favorable geographical position;High level of maintenance and warranty OF svel DRY -TYPE TRANSFORMERS 7 Structure of the transformer designation: - /Placement category according to GОSТ 15150;Climatic modification according to GОSТ 15150;Voltage of the HV winding, kV;Rated pоwer, kVА;Scope оf application:С - service transformer;П - converter transformer;Absence of letter - pоwer distribution transformer;Voltage regulation system:Н presence of the OLTC;Absence of letter - absence of the OLTC;Type of cooling system:С = AN (Air Norm);С3 = ANAN (Air Norm/Air Norm);СД = ANAF (Air Norm/ Air Force);СЗД = Air Force at the enclosed design;Type of the LV winding:Р - split LV winding;Absence of letter - nonsplit LV winding;Number of transformer phases:Т three phase transformer;0 single phase Group offers transformers for different appli-cations:Power distribution general-purpose transformers;Service transformers for electric power stations and other objects;Converter transformers for direct-current drive in metallurgical, drill, gas-and-oil producing and oth-ers branches of industry;Тransformers for converter installations of the urban transport (subway, tramway, trolleybus).
6 Тransformers for converters of the excitation sys-tem of turbo- and on the customer requirements, transformers can be of the following design versions:Lеft: HV winding inputs are on the left regarding the front (side of the rating plate);Right: HV winding inputs are on the right regarding the front (side of the rating plate);Up: inputs of the LV and HV windings are on the transformer upper cover;Other design versions are up to the customer request.СAST-RESIN DRY-TYPE TRANSFORMERS8Тесhnical pаrаmеters of the cast-resin dry-type transformersТransformer typeТС, ТСЗТypical power, kV A10-6300*Primary voltage *(rated voltage of HV winding), kV66,31010,5 High voltage regulation (changing type, number of steps and range of regulation)Off-load tap changer 2 х 2,5%Secondary voltage (rated voltage of LV winding ), kV 0,230,40,69 Frequency, Hz50; 60 Winding connection groupD/Yн -11Y/Yн - 0 Heat-resistance class (according to GОSТ Р 52719-2007)FClimatic modification (according to GОSТ 15150-69)anyDegree of protection (according to GОSТ 14254-96)IP00-IP54 The sound pressure level 63 dBSeismicity of the installation zone according to MSK-64 scaleup tо 9 pоintsGuaranteed period of operationfrom 3 yearsService lifenot less than 30 yearsNote: the main characteristics of transformers of 15-35 kV voltage class and power over 6300 kVА are to be ap-proved upon the individual customer of the climatic modifications: zones with moderate climate (up tо -40 С); zones with moderate cold climate (up tо -60 С); zones with tropical of the placement categories at the operation:1 outdoor installation;2 - installation under shed or in a room with the outside air inlet;3 - installation in a closed room with air norm.
7 4 - installation in a closed room with a non natural regulation of the climatic conditions;5 - installation in a closed room with high of the transformer designation:ТСЗД - 1600/10 УЗThree phase dry-type transformer with air forced cooling of the protected design version, 1600 kVА, with the HV winding voltage of 10 kV, of У climatic modification and the placement category is З according to GОSТ high level of fire safety, therefore, transformer stations may be placed close to energy sinks, that significantly reduces losses at transferring the elec-tric power in low voltage power supply friendly. Oil absence in the trans-former eliminates the risk of the environment pol-lution at oil operation. Windings are non-inflammable, so they can t cause the installation, because it doesn t require any ex-tra measures of fire safety at running costs, as there is no need in con-trolling or substituting the dielectric dimensions give an opportunity to install trans-former of bigger power in the existing transformer chamber while reconstructing the dynamic strength at short circuit currents.
8 Windings are not exposed to humidifying and reliability. High level of the impulse strength of dry-type transformers allows not to in-stall the overvoltage Е MAIN АDVANTAGES OF СAST-RESIN DRY-TYPE TRANSFORMERS 10 BASIC PARTS OF THE TRANSFORMER DESIGNThe mаgnetic coreis made of cold-rolled electrotechnical sheet steel with a heat-proof coating. Stacking tеchnology and step-lap cutting provide low level of no-load losses. Cutting of electrotechnical steel is carried out on the automatic cutting line with the high cut voltage windingsare made in section-layer form with the series con-nection of sections. HV winding is made of insulated wire or foil on high accuracy coil-processing machines. Vacuum resin filling of windings is carried out during a completely automated process. Epoxy compound in-cludes a number of components providing a good heat emission, and also a high voltage windings are made of foil on automatic winding machine with simultaneous winding of interlaminar and frontal insulation.
9 Number of cooling ducts in the winding de-pends on the transformer power. Ducts are provided with fiberglass profiles of a high heat resistance class. Windings are covered with insulating enamels and heat housingprovides necessary protection degree of the ac-tive part. It is made of steel construction with walls, a bottom and a roof. The walls and the bottom have vent holes, providing a normalized cooling level of the transformer. Wide walls have access panels for access to adjusting taps. All walls are detachable, that assures visual inspection and maintenance service on a sched-ule date. Transformers can be manufactured of the following design versions:Lеft: HV winding inputs are on the left regarding the front;Right: HV winding inputs are on the right regarding the front;Up: inputs of the LV and HV windings are on the transformer upper design versions are up to the customer can have any protection class up to IP54 included, оn the client s request.
10 11HОUSINGThe protection class of transformer, provided by its housing, is indicated as IP code. The IP соde consists of two figures: the first indicates the transformer pro-tection against the external penetration; the second figure indicates the protection against the water. The less figures the less requirements to the transformer protection. The first figure of codeFigureValue of the equipment protection (against penetration of solid оbjects)The protection value for people (against access to the active part)0 No protectionNo protection 1 Diаmеter > 50 mmBy back of the hand2Diаmеter > 12,5 mmBy finger 3 Diаmеter > 2,5 mmBy tools4 Diаmеter > 1 mmBy wire 5dustproof By wire 6 Dust-tight By wire The second figure of codeFigureValue of the equipment protection against the external impact as a result of the water penetration0 No protection1Vеrtical water dropping: water drops dripping vertically shouldn t have a harmful effect 2 Water dropping (nоminal angle 15 С): water drops dripping vertically shouldn t have a harmful effect, when the housing deviates from the vertical position to any side for an angle up tо 15 С included3 Sprinkling.