SVI II AP Instruc Man - Valvenco

1 Masoneilan* SVI* II AP Digital PositionerAdvanced PerformanceInstallation and Maintenance Manual (Rev. P)BHGE Data Classification: Public 2017 Baker Hughes, a GE company, LLC. All rights | BHGEA bout this GuideThis instruction manual applies to the following instruments and approved software: SVI* II AP -2 through SVI II AP -3 with Firmware version , , , , and with ValVue* version or greater with AMS* ValVue SNAP-ON* version or greater with ValVue PRM Plug-in with handheld communicator with DD published for SVI II APThe information contained in this manual, in whole or part , shall not be transcribed or copied without BHGE s written no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client report any errors or questions about the information in this manual to your local supplier or visit INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR S NORMAL OPERATION AND MAINTENANCE PROCEDURES.

2 SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, BHGE (BAKER HUGHES, A GE company LL AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE.

3 SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER SHOULD BE REFERRED TO RIGHTS, OBLIGATIONS AND LIABILITIES OF BHGE AND THE CUSTOMER/OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY BHGE REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF information contained herein is believed to be accurate at the time of publication and is subject to change without notice.

4 Copyright 2017 by Baker Hughes, a GE company LLC. All rights reserved. PN 055201-241 Rev. SVI II AP Installation and Maintenance Manual =| 3 2017 Baker Hughes, a GE company, LLC. All rights ChangesVersion/DateChangesE/2-2011 Added to description of Switches configuration. See Operations and description relevant to introduction of the high throughput version, including: Added text applicable to the addition of HART 6 functionality. Added sections applicable to the addition of the High Flow unit to the product line. Removed reference to being SIL 2 compliant . Updated for new ValVue Options dialog, which includes polling address scan the specifications to reflect single acting supply pressure of up to 100 and double-acting up to 150 figure on actuator Simplified Installation drawing in Output Switches section and added cau-tions referring to that section in installation.

5 Added Cautions in Position Low Limit and Position Upper Limit .Added text about the 4-20 retransmit galvanic Simplified Installation drawing in Output Switches section and amended the the Remote Sensor install section to show where gas normally bleeds from the unit .Added HART signal to the HART Command 3 connection drawings for intrinsically safe in Appendices B and Fault Matrix Burst Mode all references for ValVue to ValVue Device Identification and Fault changes to indicate upgrades for HART 7 (Squawk command and firmware areas).Relabeled Fault Matrix to Device Status firmware references for 475 Handheld information to Configuration and Calibration Air Capacity specifications. Amended throughput specification in Natural Gas Install download website throughout.

6 2017 Baker Hughes, a GE company, LLC. All rights | BHGEP/08-2017 Removed Verifying Wiring section in general section on compliance voltage references to HART Foundation to Field Download Section for Models and Features Comparison BHGE Documentation Resources for Masoneilan Products Notes on Troubleshooting ChangesVersion/DateChangesMasoneilan SVI II AP Installation and Maintenance Manual =| 5 2017 Baker Hughes, a GE company, LLC. All rights Safety Information ..15 Safety Symbols ..15 SVI II AP Product Safety ..162. Introduction ..19 ValVue Requirements ..20 ValVue and SV II AP DTM DTM Trial Software II AP Features ..25 Available and Features Comparison ..27 About This Manual ..29 Conventions Used in This Manual ..29 BHGE Documentation Resources for Masoneilan Products.

7 30 Related Documentation for the SVI II Installation and Set Up ..31 Overview ..31 SVI II AP Dimensions and Weights ..33 Pre-Installation Issues .. Steps ..36 Installation Powering Up ..38 Mounting the Positioner ..38 Filter Regulator and the SVI II AP on Rotary Valves ..39 Required Tools ..39 Rotary - 90 ..43 Magnet Orientation on Rotary Valve Shafts ..43 Dismantling the SVI II AP from Rotary Valves ..43 Mounting the SVI II AP on Reciprocating Valves ..44 Mounting the SVI II AP on a Reciprocating Actuator ..44 Dismantling the SVI II AP from Reciprocating Valves ..47 Installing the SVI II AP for Double- Acting Operation ..48 Connecting the Tubing and Air Supply ..51 Single Acting Acting Positioner ..54 Connecting the Air the SVI II to the Control Loop ..56 2017 Baker Hughes, a GE company, LLC.

8 All rights | BHGE4. Check Out and Power Up ..59 Overview ..59 Position Sensor Principles ..59 Check Out , Linkages, or Rotary Adapter ..60 Verify Mounting and Linkage Adjustment ..60 Checking the Magnet ..60 Checking the Air the Electronic Module Connections ..64 Operational to the Current Up the SVI II AP ..66 Pushbutton Locks and Configuration-Lock Using the Digital Interfaces ..69 Overview ..69 Local Display and Pushbuttons ..70 HART Handheld Communicator ..70 ValVue ..71 Pushbuttons and Local ..72 Pushbutton Locks and Configuration-Lock Configuration Lock ..73 Display Menus ..74 NORMAL Operating Mode and MANUAL Mode Menus ..74 Configure Menu ..79 VIEW DATA Menu ..80 FAILSAFE Mode ..82 VIEW ERR Diagnostics Messages ..83 Display and Clear Error Messages ..86 Positioner Fault Messages.

9 86 Return to Normal Held Communicator ..87 HART 6 and 7 Squawk Configuration and Calibration Using Pushbuttons ..89 Configuration and Calibration ..89 Troubleshooting Autotune ..89 Configuration with Pushbutton Display ..91 Viewing Configuration Data ..91 VIEW DATA the SVI II AP Unit Using Pushbuttons ..94 Correct for Over Input Signal with a HART Handheld Communicator ..98 Masoneilan SVI II AP Installation and Maintenance Manual =| 7 2017 Baker Hughes, a GE company, LLC. All rights 475 Handheld Menu Structure and Procedures .. 100 Run Auto Tune .. 101 Run Find Stops .. 101 Run Open Stop Adjustment .. 101 Run Diagnostics .. 101 View and Clear 102 Configuring and Calibrating with ValVue .. 103 Installation of Cover .. 1037. Wiring an SVI II AP .. 105 Overview .. 105 System Connections.

10 105 Wiring 107 SVI II AP 108 Grounding Practices .. 111 Compliance Voltage in Single Drop Current Mode .. 111 Wire Size and Conduit .. 112 HART Physical Layer Compliance of the Control 113 Impedance Constraints .. 113 Noise Constraints .. 113 Cabling and Interconnection Requirements .. 114 Capacitance vs. Length of Cable for HART .. 114 HART Filter Required for Certain Control System Output Circuits .. 114 Split Range 115 Multiple Output Circuit Control 116 Isolators .. 117 Supplemental Power Supply .. 119 Verify Wiring and Connections .. 119 Required Practices for Explosion Proof Installations .. 121 Clarification of Terminology .. 121 Recommended Practice for Severe or Humid 1218. HART Communications with Intrinsic Safety .. 123 Overview .. 123 HART Barrier Compliance.