Syncrowave 210 Welding Power Source TIG/Stick/MIG

1 Issued March 2021 Index No. Syncrowave 210 TIG/Stick/MIG . Welding Power Source Light Industrial Applications Processes Input Power 120 240 V, 1-phase Power Light metal fabrication AC/DC TIG (GTAW). Amperage Range 5 210 A. Quick Maintenance/repair operations DC stick (SMAW). Light manufacturing Pulsed TIG (GTAW-P) Rated Output 125 A at 15 V, 60% duty cycle Specs Automotive repair MIG (GMAW)*. Vocational training flux -cored (FCAW)* Net Weight TIG/stick only: lb. (61 kg). Hobbyist TIG/MIG Complete: lb. (63 kg). *With Spoolmate 150. TIG/stick only package comes with: Power Source with 10 ft. (3 m). Power cord and MVP plugs for 120 V and 240 V. Weldcraft A-150 (WP-17). ft. ( m) TIG torch with Dinse-style connector Easy to use. Electrode holder with Dinse-style 1. Turn Power on. connector 2. Select process: AC TIG, DC TIG, Work clamp with 12 ft. ( m). DC stick or MIG (spool gun).

2 Syncrowave 210 cable and Dinse-style connector 3. Set amperage or voltage TIG/stick only RFCS-14 HD foot control with 20 ft. based on material thickness. package shown. (6 m) cord (194744). Then weld! It's easy as 1,2,3. Flow gauge regulator with hose Pro-Set (TIG/stick) eliminates Factory-installed running gear with the guesswork when setting EZ-Change low cylinder rack weld parameters. Use Pro-Set Quick-reference guide when you want the speed, TIG/MIG Complete package includes convenience and confidence of above plus: preset controls. Simply select Spoolmate 150 spool gun the feature and adjust until 4-14 pin connector Pro-Set appears on the display. Flow-thru Dinse-style connector AC balance (TIG) control provides adjustable oxide removal which is essential for creating the highest quality Multi-voltage plug (MVP ). aluminum welds. allows for connection to 120 or 240-volt receptacles Allows for any input voltage hookup Pulse (TIG).

3 Pulsing can increase puddle without tools. Choose the (120 240 V) with no manual linking, agitation, arc stability and travel speeds plug that fits the receptacle and providing convenience in any job setting. while reducing heat input and distortion. connecting it to the Power cord. Ideal solution for dirty or unreliable Power . DIG (stick) control allows the arc character- Fan-On-Demand Power Source cooling system operates Update and expand. Front panel memory istics to be changed for specific applications only when needed, reducing noise, energy use and the card data port provides the ability to easily and electrodes. Lower the DIG setting for amount of contaminants pulled though the machine. update software and expand product features. smooth running electrodes like E7018 and Visit for the latest increase the DIG setting for stiffer, more software updates and expansions.

4 Penetrating electrodes like E6010. Low Power draw. Inverter-based Power Auto-Set (MIG) automatically sets your Source provides full Welding output from welder to the proper parameters. Simply 240 volts while drawing less than 30 amps. set the wire size, material thickness, and shielding gas and you're ready to weld with the Spoolmate spool gun. Power Source is warrantied for three years, parts and labor. Original main Power rectifier parts are warrantied for five years. Miller Electric Mfg. Co. Equipment Sales US and Canada An ITW Welding Company Phone: 866-931-9730. 1635 West Spencer Street FAX: 800-637-2315. Box 1079 International Phone: 920-735-4554. Appleton, WI 54912-1079 USA International FAX: 920-735-4125. Specifications (Subject to change without notice.). Input Welding Welding Amps Input at Max. Open- Power Process Amperage Range Rated Output ( ) Rated Output Circuit Voltage Dimensions Net Weight 115 V DC TIG 5 125 A 95 A at V, 60% duty cycle (.)

5 58)* 47 VDC H: in. TIG/stick only: AC TIG 5 125 A 90 A at V, 60% duty cycle (.58)* (800 mm) lb. (61 kg). W: in. TIG/MIG Complete: DC stick 20 90 A 70 A at V, 60% duty cycle (.58)* (470 mm) lb. (63 kg). 230 V DC TIG 5 210 A 125 A at 15 V, 60% duty cycle (.35)* D: 43 in. AC TIG 5 210 A 114 A at V, 60% duty cycle (.35)* (1092 mm). DC stick 20 150 A 90 A at V, 60% duty cycle (.35)*. *While idling. IP23S rating This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered. Operating temperature range is 14 to 104 F (-10 to 40 C). Storage temperature range is -22 to 149 F (-30 to 65 C). Portions of the preceding text are contained in EN 60974-10: Electromagnetic Compatibility (EMC) product standard for arc Welding equipment.. Certified by Canadian Standards Association to both the Canadian and Standards.

6 Performance Data Input TIG (GTAW) AC/DC TIG Material Stick (SMAW) Stick Electrode Spool Gun (GMAW) Spool Gun Material Power Duty Cycle Thickness Range Duty Cycle Maximum Diameter Duty Cycle Thickness Range 1-phase 210 A, 20% .020 1/4 in. 150 A, 20% 6010: 5/32 in. 170 A, 20% 24 ga. 3/8 in. 125 A, 60% 90 A, 60% 6013: 1/8 in. 100 A, 60%. 95 A, 100% 60 A, 100% 7018: 1/8 in. 75 A, 100%. 7024: 3/32 in. Control Panel 1 6. 2. 3 7. 4 8. 5 9. 10. 11. 12. 1. Voltmeter Display 5. MIG Process Menu Parameters 8. DC TIG Process Menu Parameters 2. Ammeter Display Voltage V Amperage 5 210 A. WFS 0 10 Pulse* Off 150 pps 3. Output Contactor On Indicator Wire Size** .024/.030/.035 in. Postflow Auto/Off 50 seconds 4. AC TIG Process Menu Parameters Material Thickness** 24 ga. 3/8 in. 9. DC Stick Process Menu Parameters Amperage 5 210 A Process** flux /Trigas/C25/ Amperage 20 150 A.

7 Balance* 60 80% C100/4043/5356 DIG* Off 100%. Frequency* 60 150 Hz Spool Gun** (Spoolmate ) 100/150. Pulse Off 50 pps 10. Process Selector 6. Encoder Control Postflow Auto/Off 50 seconds 11. Memory Card Port 7. Menu Ranges 12. Activity Indicator *Pro-Set parameter selectable. **Auto-Set input. 2. Additional Features EZ-Change Dual Front Handles Low Cylinder Rack Split handle with rubber grips designed Operators no longer to move machine easily need to lift cylinders. and provide quick Cylinders now easily accessibility to work roll on and off our lead and TIG torch. EZ-Change low cylinder rack. Handles provide protection for front panel. Integrated Storage EZ-Access . Compartment and Consumable Parameter Chart Compartment Convenient compartment Convenient flip-down allows for easy storage compartment contains of cables, foot controls storage for consumables and Power cord adapters (sold separately).

8 In the machine. Genuine Miller Accessories . Dual EZ-Change TIG Torch TIG Memory Cards Low Cylinder Rack Accessory Kit with Elevated Gun AK-150 MFC Memory Card (Blank) 301080. and Cable Rack Allows Welding Used for transferring software updates and 300337 operators to expandable features from your computer to Dual cylinder rack customize their the machine. allows operators to standard Weldcraft . easily roll cylinders A-150 (WP-17) TIG Spoolmate 100 Consumables on and off the rack torch for their specific application. Kit converts with no lifting. Gun into 28 different torch styles while using the and cable rack keeps existing cable. Features nozzles, collets, collet cables off the floor bodies, torch heads, handle and more. Contact Tips (5 per package). and tangle free. 199730 For .024-inch ( mm) wire. Performance TIG Gloves Elevated Gun and Cable Rack 300335 263346 Small 186419 For.

9 030-inch ( mm) wire. For use with single cylinder rack. (Included with 263347 Medium 186406 For .035-inch ( mm) wire. Dual EZ-Change Low Cylinder Rack.) 263348 Large 263349 X-Large Nozzle 186405. Protective Cover Completely unlined, goat grain 195142. leather with triple-padded palm. Features side Sold as six packs (six pairs). Spoolmate 150 Consumables pocket. (Not for use with Performance MIG Gloves Dual Cylinder (Lined). Rack or Elevated 263332 Medium Gun and 263333 Large Contact Tips (5 per package). Cable Rack.) 263334 X-Large 199387 For .030-inch ( mm) wire. 269618* 2X-Large 199388 For .035-inch ( mm) wire. Dual-padded and fleece- insulated cow grain palm, goat grain fingers Nozzle 050622. and foam-insulated pig split back. *Sold as single pair of gloves. All others are sold as six packs (six pairs). 3. Genuine Miller Accessories (Continued).. Remote Controls RHC-14 Hand Control 242211020.

10 Wireless Remote Foot Miniature hand control for Control 301580 RCC-14 Remote Contactor and Current Control remote current and contactor For remote current and 151086 control. Dimensions: 4 x 4 x contactor control. Receiver East/west rotary-motion fingertip control inches (102 x 102 x 83 mm). Includes plugs directly into the attaches to TIG torch using two hook-and-loop 20-foot (6 m) cord and 14-pin plug. 14-pin receptacle of Miller machine. 90-foot fasteners. Includes (8 m) control cord ( m) operating range. and 14-pin plug. Educational Materials RFCS-14 HD Foot Control To order, please call Miller Literature at 866-931-9732. 194744 or visit Maximum flexibility is Gas Tungsten Arc (TIG) Welding Publication accomplished with a RCCS-14 Remote Contactor and Current Control 043688 250833. reconfigurable cord that can exit the front, back or either side of the North/south rotary-motion fingertip control pedal.