SYNTHESO D/EP-Öle Synthetic high-performance …

1 SYNTHESO D/EP- leSynthetic high - performance gear oilsProduct information eEdition , replaces edition : SYNTHESO D/EP oils are synthetichigh- performance gear oils on apolyglycol basis. They have a veryhigh scuffing load capacity andprovide reliable protection againstwear. In addition, they have passedthe FZG-L-42 scuffing load test forhypoid gear oils . SYNTHESO D/EPoils are especially resistant toageing and have a good viscosity-temperature : SYNTHESO D/EP oils are usedfor the lubrication of steel/steelgear systems. They are especiallysuitable for extreme requirementsin terms of wear protection andscuffing load capacity, in bevel,spur and worm gears subject toshock loads, and in hypoid D/EP oils are fre-quently used in high -speed wormgears and gears with a long centerdistance. In addition, they areused in rolling bearings and gearcouplings.

2 Owing to their specialpolyglycol base oils , they reduce thefriction coefficient. When carefullyselecting a suitable viscosity grade,it is possible to increase efficiency,decrease temperatures and ensurelong-term notes: SYNTHESO D/EP oils are suitablefor immersion, immersion circula-tion, and injection lubrication. Incase of automatic lubricationsystems it is important to observethe manufacturer s instructions onmaximum viscosity D/EP oils are notmiscible with mineral oils andsynthetic hydrocarbons. Werecommend cleaning the lubricationpoints prior to conversion, andrinsing gears or closed lubricationsystems with the SYNTHESO D/EPoil that will be used for D/EP oils are neutraltowards ferrous materials andalmost all non-ferrous may be increased wearwhen the contact surfaces of de-sign elements made of aluminiumor aluminium alloys are exposed todynamic loads (sliding speed andhigh loads).

3 If necessary, wear testsshould be carried on the temperature andexposure time, Synthetic lubricantson a polyglycol base may have animpact on the functional capacity ofrubber-elastic sealing made of NBR materials(acrylonitrile-butadiene-rubber ) canbe used at permanent temperaturesup to 100 C (corresponds to thetemperature limit of SYNTHESOD/EP oils ).It has to be taken into accountthat different elastomer qualitiesproduced by one manufacturer ordifferent manufacturers may showa different may be attacked by syn-thetic lubricants. When applyingSYNTHESO D/EP oils werecommend the use of two-component paints (reactive paints)for interior coating. Oil gaugeglasses should preferably be madeof natural glass or polyamidematerials. Other transparentplastics, Plexiglas, have atendency to crack under stress. Werecommend testing the suitabilityof design materials in contactwith the selected lubricants,especially for series selection for rollingbearings and gears: Rolling bearingsTo select the correct oil viscosityobserve the bearing manufacturer sinstructions or refer to GfT work-sheet 3 (GfT = German Society ofTribology).

4 For determining the existingviscosity, refer to the enclosedviscosity-temperature diagramindicating the differing viscosity-temperature behaviour ofSYNTHESO D/EP oils as comparedto mineral oils . GearsThe manufacturer s instructions takepriority in all cases. The correctviscosity can also be selected inaccordance with the enclosedworksheet SYNTHESO D/EP oils Selection of oil viscosity for gears .Minimum shelf life:The minimum shelf life is months if the product is stored inthe original closed container in adry sizes: 20 kg canister180 kg drumSYNTHESO D/EP oils Synthetic high -performancegear oils Excellent scuffing loadcapacity Excellent wear protection Reduce frictionSYNTHESO D/EP- leSynthetic high - performance gear oilsProduct information eEdition , replaces edition temperature range*:Immersion lubrication: SYNTHESO D/EP 68.

5 150: approx. 35 C to 100 CSYNTHESO D/EP 220 .. 460: approx. 30 C to 100 CSYNTHESO D/EP 680 und 1000: approx. 20 C to 100 CProduct data:SYNTHESOD 68 EPSYNTHESOD 100 EPSYNTHESOD 150 EPSYNTHESOD 220 EPSYNTHESOD 320 EPSYNTHESOD 460 EPSYNTHESOD 680 EPSYNTHESOD 1000 EPISO VG DIN 51 519 1001502203204606801000 Density, DIN 51 757,(g/ml), at 20 C, viscosity,DIN 51 562,at 40 C, mm2/s, 100 C, mm2/s, 29220 38320 60460 756801201000 170 Viscosity index,DIN ISO 2909, approx.> 180> 210> 210> 210> 230> 230> 250> 270 Flash point,DIN ISO 2592, C> 200> 200> 200> 200> 200> 200> 200> 200 Pour point, DIN ISO 3016, C< 40< 40< 40< 35< 30< 30< 25< 20* Service temperatures are guide values which depend on the lubricant s composition, the intended use and the application change their consistency, apparent dynamic viscosity or viscosity depending on the mechano-dynamical loads, time, pressureand temperature.

6 These changes in product characteristics may affect the function of a D/EP- leSynthetic high - performance gear oilsProduct information eEdition , replaces edition D/EP- leSafety Data SheetThe data in this product information is based on our general experience and knowledge at the time of printing and is intended to give information of possible applications to areader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of performing preliminary tests with theselected product. We recommend contacting our Technical Consulting Staff to discuss your specific application. If required and possible we will be pleased to provide a samplefor testing. Kl ber products are continually improved. Therefore, Kl ber Lubrication reserves the right to change all the technical data in this product information at any timewithout ber Lubrication M nchen KG, a member of the Freudenberg groupPublisher and Copyright:Reprints, total or in part, are permitted if sourceKl ber Lubrication M nchen KGKl ber Lubrication M nchen KGis indicated and voucher copy is 70 10 47, D-81310 M nchenTel.

7 (0 89) 78 76-0, Telefax (0 89) 78 Product name: SYNTHESO D a) 68 EP, b) 100 EP, c) 150 EP,d) 220 EP, e) 320 EP, f) 460 EP, g) 680 EP,h) 1000 EPCode-No.:a) 012 060, b) 012 062, c) 012 058, d) 012 056,e) 012 125, f) 012 068, g) 012 083, h) 012 ber Lubrication M nchen KGEmergency telephone no.:Geisenhausenerstra e 7++49 - 89 7876 - 0D-81379 M nchenTel. ++49 - 89 78 76 - 0 telephone exchangeFax: ++49 - 89 78 76 - / information on ingredientsChemical characterization (preparation): Polyalkylene glycol identificationNo particular hazards aid measuresAfter inhalation: Not applicableAfter contact with skin: Wash off with soap and plenty of waterAfter contact with eyes: Rinse with plenty of waterAfter ingestion: Do not induce vomiting. Obtain medical attentionAdvice to doctor: Treat symptomatically. If swallowed or in the event ofvomiting, risk of product entering the measuresSuitable extinguishing media: Water spray, foam, dry powder,carbon dioxide (CO2)Unsuitable extinguishing media: high volume water jetSpecial Hazards: In case of fire the following can be released: Carbon monoxide, hydrocarbonsSpecial protective equipment for firefighters: Standard procedure for chemical firesAdditional information: Water mist may be used to cool closed containers.

8 In the event of fire and/or explosion do not breathe release measuresPersonal precautions: Risk of slipping due to leakage/spillage of productEnvironmental precautions: Do not flush into surface water or sanitary sewer systemMethods for cleaning up / taking up: Soak up with inert absorbentmaterial ( sand, silica gel, acid binder, universal binder, sawdust).Dispose of absorbed material in accordance with the regulationsAdditional information: and storageAdvice on safe handling: Avoid formation of aerosolAdvice on protection against fire and explosion: No special precautions requiredRequirements on storage rooms and vessels: No special storage conditions requiredIncompatible materials: Incompatible with oxidizing agents. Do not store together with foodFurther information on storage conditions: Store at room temperature in the original controls / personal protectionAdditional advice on system design: Not applicableIngredients and specific control parameters: NoneRespiratory protection: No special protective equipment requiredHand protection: No special protective equipment requiredEye protection: No special protective equipment requiredBody protection: No special protective equipment requiredOther protection measures: No special protective equipment requiredGeneral protection and hygiene measures: Avoid prolonged and/orrepeated contact with skin.

9 Clean skin thoroughly after work; apply skincream. Remove soiled or soaked clothing immediately. Do not and chemical propertiesFormliquidColourlight yellowOdourcharacteristicPour pointa), b), c) < 40, d) < 35,e), f) < 30, g) < 25, h < 20, C, DIN ISO 3016 Flash point> 200 C, DIN ISO 2592 Ignition temperaturenot applicableLower explosion limitnot applicableUpper explosion limitnot applicableVapour pressure-firstnot applicableDensity, ), b) , c), d), e), f), g), h) , g/cm3, 20 C, DIN 51 757 Water solubilitypartly solublepH valuenot applicableKinematic viscosity, ) 80, b) 100, c) 155, d) 220,e) 320, f) 460, g) 680, h) 1000,mm2/s, 40 C, DIN 51 562 Further informationnone10. Stability and reactivityConditions to avoid: Do not heat above flash pointMaterials to avoid: Strong oxidizing agentsHazardous decomposition products: None under normal useAdditional information: None11.

10 Toxicological informationThe toxicological data has been taken from products of similar compositionAcute toxicity: LD50/oral/rat = > 2 g/kg (literature data)Chronic toxicity: NoneHuman experience: Prolonged skin contact may cause skin irritation and/or dermatitis12. Ecological informationInformation on elimination (persistence and degradability): The producthas not been testedBehaviour in environmental compartments: Ecological injuries are not known or expected under normal useEcotoxic effects: The product has not been tested Additional information: Should not be released into the environment13. Advice on DisposalDisposal: Dispose of in accordance with your local, state and federalregulations as used oil for incinerationDispose of contaminated packaging and recommended cleaning: Offer rinsed packaging material to local recycling facilities14.