Transcription of T INNOVATOR OF O I READY Benders - Ready …
1 A UniqueOff-the-shelfFormingToolREA DY Bender s AUniqueOff-the-shelfFormingToolTHEINNOVA TOROFOURINDUSTRY RE AD YIs Pro ud to Off er It s En ha ncedLine of Pa tent ed RE ADY Benders Cla mp - con ta ctBend- mi dstrok eOverbend- die closedPr ecise RotaryFor min g Moti on Ben ders tra nsfer the verti ca lmovemen t of an y pressinto apr eci se, ro tar y fo rm in g moti on . Th isal lo ws the ben der to ea si ly over -be nd pas t 90 to co un ter ma teri alspr in gba ck, a disti nct mechanica lad van ta ge. READYB enders gi ve too lde si gn ers and metal sta mpers a wa yto pr odu ce to ol in g th at hold scon sis ten t part an gl e to lera nces,es peci ally wh en hi gher volu mepr odu ctio n is required.
2 St andardIn Stoc k Ben ders Th is ca tal og ex plai ns howstan da rd ben dersfor m 90 ben ds invi rtu all y any pres s wor kin g si tu ati on ,fro m int ri cateprog ress ive diesrun ning at 250 spm , tola rge, fu ll y au tom atedpa nel fo rm in gmach in es .2 Our REA DY Ben der is des ig nedspeci fica lly to rep la ce mo st wip eto oli ng appli cati on s. Th is cata logex pla ins wh y Ben ders are the betterch oi ce for you . Alm ost any leng th bendinpra cti ca lly an y th ickn es s of metalca n be made using ei therin stockben ders or by speci fy ing yourspecial req uirem en ci al REA DY Ben de rs Th e ben der is a hi ghly efficientmethod of pro duci ng a wide ra ngeof diff erentfo rm s in metal.
3 Wema ke sp eci al ben ders, quotedbyap pli ca tio n. Use th e worksheetonth e back co ver and fa x printsfor aqu ota ti on .READYB enders are now availablein longerlengths,up to 36 in most Ben de rs Th e smartal ternativeto wi pe tool ing .19 For a modest fee, we ll test-bendyourmat er ial usi ng our be nders. Thistest isid eal for eval ua ti ng compatib ility withpre -pa int ed metals , che ckin g for cutoutdist ortionand determiningthe sp ri ng -back ch ara cter is ti cs withyourma teri ADYTec hnologywill test- bendyourmat er ial ( and.)
4 250 )usingour standard 87 rockerand 3 ove ll us the goalof the test bend ing andwe wil l str uc ture a test to giveyouOur Test- BendingServiceTakesth e Gue ss work Awa yans wer s. Sendten piecesof yourmater ia l, 4 x 12 ( ).Arep ort and threepieceswi ll be returnedto yo ecia l tes t-b endsare availablebut maybe ex pens iv e due to the sp ec ial tooli ngreq uir ed , av er aging$ , USD,eac h and sever al weeksfor ca n now tes t bend The Hemmer toflat ten 90 bend s to 180 ;see areidealfor a widerangeof strengthchannelswith lessforceand thickhigh strengthsteelpipe hangersfor navalships.
5 Applications,Te st BendingThree Re asonsTool makersandStam per s Speci fy RE ADY Benders 3RE ADYB enders -st andardoff the shelfWipeToo li ng -tryo ut an d re gri nd1. Bendersinc rea se partquali ty Hol d+1/2 angletoler ance,no coi ning required Ov er ben d up to 135 in onepres s str oke Benders are mo re tolerant of materialth ickn ess variations Hol d co nsis tent le g hei ghts , el im ina te camsandre-strikes Hol e lo cations near bends are us ually not di storted Formprepainted andde corative me tal wi th out toolmarks Idealfo r for min g highstrengthstee l an d al umin um Formnarro w channels andsho rt leg be nds2.
6 Be nders re ducetool ing costs Le ss expensivethanwi pe to oli ng - compare the cos ts for yourself. Reduce operationsandeli minatedie stations Decr easeform ing tonn age by 50% to 80% The H emmer , page11 , red ucesope rationsandcos ts3. Be nders wor k betterin productionandformmetalconsistently Compare the for mingactio n: se lf-co ntai ne dfo rm stati on rotar y actio nis gen tle ove rben d forsp ringback co ns is tent angle s,leg he ight s, ho lelocation s inte rna l sp rin gretu rn s rocker materi al ca nhum p or sli de bottom to coi n ra dii incon sis ten tan gl es , leg heig ht s,ho le loc at ion s scra pes andga lls on upstrokes costlyex tra sneed ed456789101010111112121213141516171819RE ADYBen der s - In ch.
7 READYBe nder s -In ch :In St ock Leng ths ..RE ADYHigh Produc tionBen der s - In ch ..RE ADYHigh Produc tionBend ers - Inc h: In Sto ck Leng ths ..RE ADYHigh Produc tionBend ers - Inc h: Custo m Leng ths ..Co mpactRE AD Y Be nde rs ..Popu lar Ben der Opt ions Dart Stif fen er s .. Tooth Be nder s .. Over Squ are Be nde rs ..Th e H emmer ..Pad Be nder s ..Ben der Loc atio nand De sig n Fo rmu las K Dim ensio n .. TonnageFo rmula .. Ge ne ral Ben d Allowance ..In st allin g, Adjustin gand Lo cat ing Ben der s ..RE ADYBe nder s - Metr ic.
8 RE ADYBe nder s - Metr ic:In St ock Leng ths ..RE ADYHigh Produc tionBen der s - Metr ic ..RE ADYHigh Produc tionBen ders - Met ric : In Sto ck Len gth sRE ADYHigh Produc tionBen ders - Met ric : Cu sto m Len gth sRE ADYBe nderApplicationsand Tes t Ben dingSe nd the PT you ar e formingin top rowof char t bel (vertically)for all da ta . Ver if y the PH check(s pecia ls can bendshorterPH s). e minimumandmaximumlengths(X ) in cha rt able. Use in stoc k lengthswhenev-er pos sib le for qui ck gt hs achieved by buttingunitsend-to-en d.
9 010 ga p Y Benders - Inc h4Fe atures:1. Roc ker s:ful ly har dened (Rc 56 to62),S-7 toolste Saddles:ma chi na ble th ru ha rd-ene d stee l; mounti ng hole s left fordiemakerto loc ate whe re needed .Con tact Read y Engineer ing for sug-gest ions . ket is coatedfo rlubricati on andlongli fe . Sad dlehas flushmou nt lu be d sa dd les ar e CNCgro undfor pr eci si on and inter -changeabi li e is 87 on all stan -dar d be nders. This allowsfor 3 ofov er ben d to produce con siste nt 90 formsin mi ld steel . Harder steelorla rg er par t ra di i mayrequire mor eov er ben d.
10 Roc ker anglesca n bespe cifiedat ti me of or der or alter edby the pa ge 10abo ut ov er sq uar e der s are no w le ss expe nsiv e th an wipetooling. Designed to pro duceup to on emil lionpar ts, ideal for moststamping dies. In stockleng ths:12 , 24 andupto 36 long. Se gm ent stoc k len gthsto reduceyou r tool ing bud get;quickde liv ery. Custom lengths available, ndar d READY Bender - InchPTPHPRPLPA 90 PTPHPRPAPLStan dard be nd er s form a 90 be nd inmild ste el. Th e PR shou ld rou gh ly equal thePT. If you ha ve questionsor ne ed a speci alquotation, ple ase fax the worksheet onback co ve r with :GageThicknessRocker DimensionsPart Thickness (PT)MODELCALLOUTIn StockLengths, X=Minimum Length (X)(Gib Length - GL)Maximum Length (X)RockerDiameter87 AngleSaddleWidth(SW)Saddleto Front(SF)Saddleto Key(SK)SaddleHeight(SH)GibLength(GL)Part HeightCheck (PH)(B)(C)(J).
