T6+ optional equipment - All Air

1 optional EquipmentOptional EquipmentOptional EquipmentOptional EquipmentOptional Equipmentfffffor the T6 contror the T6 contror the T6 contror the T6 contror the T6 control syol syol syol syol systemstemstemstemstemT6is a trade name of Trol Systems reserves the right to make changes to the information contained in this manual without OPTIONALMAN- rev:7 | 2003 TSI All rights reserved | printed in USATrol Systems proudly producesall of its products in the SuppressorsLoad suppressors are used to extend the life of the out-put contacts and reduce the amount of radiated electricalnoise (EMI) caused by inductive loads. Easy two wire con-nection across load. 1 square plastic housing with twomounting (max)30169100 VDC (max inverse), R/C w/diodeConverter Block30143A converter block is used to allow the T6 inputs (sinkingconfiguration), to interface with devices that send out115vac power.

2 Units are 1 square plastic housing withtwo mounting T6 optional EquipmentThe T6 main control unit (MCU) is a stand-alone programmable sequencer,hence it can operate completely by itself. However, the MCU can also con-trol other T6 devices that allow it to adapt to a wide variety of machineapplications. This booklet will describe the optional T6 devices currentlyavailable. For an update of this booklet and prices, visit our web site I/O SectionsAnalog inputs are used to read devices such as lin-ear position sensors that change in resistance in-stead of simply turning on or off. Analog outputs cancontrol load devices such a proportional valves thatare turned on and off, or at any value in I/O sections have the same physical appear-ance as the MCU and communicate via a short phonecable (supplied). Following a quick set up procedure,the extra I/O selections will automatically appear inthe Program menu.

3 Additional prompts regardingvoltage and duty cycle will appear when you selectan analog input or expanded I/O are labeled as a Block within the system (ie. Block 80contains inputs and outputs 81, 82, 83, etc.). Only one Block of the sametype may be added to the system. For example; if you need to add 12 moreanalog inputs, you d purchase a Block 80 and a Block I/O sections have 5 analog inputs capable of reading a 0-10vdcsignal in .02volt resolution. The 4 analog outputs are capable of sinking upto 500ma The outputs can be programmed from 0% (totally off) to100% (totally on) duty cycles in 1% resolution. Analog I/O sections alsohave a precision 10v @ 100ma. power supply used for input to 24vdc805/4-80A-115 5/4-80A-2305/4-80A-1224905/4-90A-115 5/4-90A-2305/4-90A-1224 Analog AmplifierAMP-02 Used to boost the 500ma rating of an analog output to 12amps.

4 The amplifier is a single channel device that con-nects to one output of the analog section. It has a highslew rate capable of reproducing the PWM signal of ananalog section. May be used with a maximum outputsupply of 50 volts. Same height as I/O sections and isDIN rail mounted. Size is (75mm) x .88 (22mm) (110 mm).Main Control Unit (MCU)One MCU is required for each T6 system. Buy one asa spare or use it on the next machine control MCU has 6 optically isolated inputs and 4 relayoutputs. It also has a 100ma. DC power supply to sup-port 3-wire sensors. MCU-04 can be used as a directreplacement for MCU-01 and 115vac supplyMCU-04-230uses 230vac supplyMCU-04-1224uses 12-24vdc supplyPocket ProgrammerPGM-02A pocket programmer allows you to write andedit a program- right there at the machine!Simply plug its 12 cable into a port on theMCU to send and receive programs.

5 A fullbackup copy of the program is stored in thepocket programmer. The pocket programmeralso serves as a guide while test running themachine. Size x .DC Power SuppliesA DC power supply is used to power input devicessuch as three wire proximity sensors and output de-vices such as air valves. These units are linear regu-lated (non-switching), with thermal overload protec-tion. They are the same size as the MCU and can bemounted on a DIN rail or directly to the @ 1 amp, uses a 115 VAC supplyPS-24-11524V @ 1/2 amp, uses a 115 VAC supplyPS-12-23012V @ 1 amp, uses a 230 VAC supplyPS-24-23024V @ 1/2 amp, uses a 230 VAC supplyProgrammer Power Pack30101 Used to power the pocket programmer at a remotelocation, away from the T6 MCU. This allows youto program in a quite office. The power pack alsoallows the pocket programmer to support the op-tional Computer Interface Module.

6 Unit plugs intoa 115vac wall socket and has a 3 foot Distribution BlockPDB-8 Used to tie the cold side of loads to the neutral line. Theblock has 8 terminals and will accommodate a 22 to 14gauge wire. It can snap onto a DIN rail, using only 1 inchof rail space. The shorting clip (included) electrically tiesall 8 terminals RAIL SECTIONSPre-cut aluminum DIN rail sections allow easymounting of the T6 system. Use end blocks to pre-vent units from walking due to vibration, especiallywhen rails are mounted long sectionDIN-66 long sectionDIN-88 long sectionDIN-1212 long sectionDIN-EBpair of end blocksComputer Interface ModuleCIM-03 Allows a personal computer to interface with a T6 MCU (any model). Use your computer to: write, edit,save, and printout your program. You can even addnotation to your program for easier software upgrades will be available from ourwebsite free of charge.

7 CIM-03 contains the inter-face module, cables, installation booklet and soft-ware on mini a can also be used to interface with a T6pocket programmer or remote time/counter panel.(Note: this will require power pack part no. 30101.)System requirements: IBM PC (or compatible), with an operating system ofWindows 95 or higher, a CD rom drive and an unused serial port (RS-232).Remote Timer PanelRTP-02 Allows the machine operator to adjusttimers while the T6 is running your ma-chine. Adjusting a timer couldn t beeasier- just select the name of the timer,then adjust its time up or down. You canset the range of adjustment for each ofthe 8 timers and even assign them cus-tom addition to timers, you can also program it to display up to 15 messages(each consisting of 24 characters). The panel receives power from the is wide x high x deep. A 30 cable is Counter PanelRCP-02 Similar to the timer panel describedabove.

8 A Remote Counter Panel allowsan operator to monitor and adjustcounters while the T6 is running your ma-chine. Adjusting a counter couldn t beeasier- just select the name of thecounter, then adjust its count up or can set the range of adjustment foreach of the 8 counters and even assignthem custom panel has the ability to remember what the status of each count wasbefore power was turned off. In addition to the counters, you can also pro-gram it to display up to 15 messages (each consisting of 24 characters).The panel receives power from the MCU. Size is wide x high deep. A 30 cable is I/O Sections(standard)Additional inputs and outputs (I/O) can be added tothe MCU as your machine requirements grow. TheI/O sections have the same physical appearance asthe MCU and communicate via a short cable (sup-plied). Following a quick setup procedure, the extraI/O selections will automatically appear in the Pro-gram expanded I/O are labeled as a Block within thesystem (ie.)

9 Block 20 contains inputs and outputs 21,22, 23, etc.).NOTE: Only one Block of the same type may be added to the system. Forexample; if you need 12 more inputs, purchase a Block 20 and a Block sections listed below have6 inputs / 4 outputswith the same electricalratings and configuration as the #115vac230vac12 to 24vdc206/4-20-1156/4-20-2306/4-20-122430 6/4-30-1156/4-30-2306/4-30-1224406/4-40- 1156/4-40-2306/4-40-1224506/4-50-1156/4- 50-2306/4-50-1224606/4-60-1156/4-60-2306 /4-60-1224706/4-70-1156/4-70-2306/4-70-1 224 Output sections listed below have0 inputs / 8 output has anormally open contact that can switch up to 5 amps @ 230vac. Two of theoutputs are of form C (having an additional normally closed contact). Theoutputs are configured as three separate banks for maximum #115vac230vac12 to 24vdc200/8-20-1150/8-20-2300/8-20-122430 0/8-30-1150/8-30-2300/8-30-1224400/8-40- 1150/8-40-2300/8-40-1224500/8-50-1150/8- 50-2300/8-50-1224600/8-60-1150/8-60-2300 /8-60-1224700/8-70-1150/8-70-2300/8-70-1 224 Note:Only one of each panel (1 timer or 1 counter) may be installed.

10 How-ever, a Timer panel can be used along with a Counter method of writing messages is similar to that of a cell-phone. The op-tional computer interface module (CIM-03) can be used to speed up writingmessages.