TABLE OF CONTENTS - Firebird Marine

1 TABLE OF CONTENTST ransom Assy, Components & CouplersSection 5 AnodesSection 7 ToolsSection 8 Power TrimSection 6 Seawater PumpsSection 4 Gearcase Breakdown - alpha One Gen II .. 36-37 Gearcase Breakdown - MR & alpha One .. 38-39 Gearcase Breakdown - MC-1 & R .. 40-41 Gearcase Breakdown - Bravo I & II .. 42-43 Gearcase Breakdown - Bravo III .. 44-45 Complete Gearcase 47 Complete Gearcase Assembly Kit - alpha One Gen II .. 48 Gearcase Rebuilding Kit - alpha One Gen 49 Gearcase Rebuilding Kit - MR / alpha One .. 50 Gearcase Seal & Bearing Kits with Gears .. 51 Gearcase Seal & Bearing Kits without 52 Gearcase Seal Kits .. 53 Gearcase Shim Kits .. 54 Gearcase Shim Kit Application Char .. 55 Gearcase O-Rings & Seal 56 Gearcase Gear Sets - alpha One Gen II.

2 57 Gearcase Gear Sets - MC-1 / R / MR / alpha One .. 58 Gearcase Gear Set, Clutch & Repair Kit 59 Gearcase Bearings & 60-62 Bearing Carrier Assembly & 63 Prop Shafts, Drive Shafts, Shift Shafts & 64 Gearcase 65-66 Prop Hardware & Prop Tools .. 67 Gearcase (Lower)Section 3 Replacement Sterndrives CompleteSection 1 Drive Shaft Housing (Upper)Section 2 MERCRUISER STERNDRIVEA lpha One generation II Complete .. 6MR / alpha One Sterndrives 7 sterndrive Unit Application Guide .. 8 Drive Shaft Housing Breakdown - alpha One Gen II .. 10-13 Drive Shaft Housing Breakdown - R / MR / alpha One .. 14-15 Drive Shaft Housing Breakdown - Bravo .. 16-17 Complete Drive Shaft Housing 18 Drive Shaft 18 Drive Shaft Housing Service Kits - alpha One Gen II.

3 19-20 Drive Shaft Housing Service Kits - R / MR / alpha One .. 21 Drive Shaft Hosing Gear Sets .. 22 Drive Shaft Hosing Gear Set 23 Drive Shaft Housing Seal Kits .. 24 Mounting Kits .. 24 Drive Shaft Housing Shim Kits .. 25 Stern Drive Shim 26 Drive Shaft Seal & Bearing 27 Drive Shaft Housing Bearings & 28 Yoke & U-Joint Service Kits .. 29 Universal Joints & Drive Shaft Housing Yokes .. 30 Universal Joint 31 Drive Shaft Housing Components .. 32-33 Seawater Pump Assembly - Belt Driven .. 70 Seawater Pump - Bearing Housing Assemblies .. 70 Seawater Pump Service Kits .. 70 Seawater Pump 71 Gimbal Bearing 78 Bell Housing Breakdown - alpha One Gen 79 Bell Housing Breakdown - MC-1 / R / MR / alpha One.

4 80 Bell Housing Breakdown - Bravo .. 81 Gimbal Hsg .Breakdown - MC-1 / R / MR / alpha One / alpha One Gen II ..82 Gimbal Hsg. Breakdown - Bravo .. 83 Transom Plate & Shift Cable 84 Transom Service Kits .. 85 Bell Housing Gasket Sets & O-rings .. 87 Transom Assembly Components .. 88 Transom Components & Bellows 89 Shift Cable Kits .. 90 Shift Components .. 91 Engine 92 Motor Mount Kits & Components .. 93 Power Trim Cylinder Breakdown - alpha One Gen II .. 96 Power Trim Cylinder Breakdown - R / MR / alpha / Bravo .. 97 Power Trim Cylinder Breakdown - MC-1 .. 98 Power Trim Cylinders - Complete .. 99 Power Trim Cylinder Components - (1983 & Up) .. 100 Power Trim Cylinder Components - MC-1 (1970-1980).. 101 Power Trim Cylinders Application 102 Trailer Clips.

5 102 Trim Cyl. & Hydraulic Hoses Breakdown - alpha One Gen II .. 103 Trim Cyl. & Hydraulic Hoses Breakdown - R / MR / alpha One .. 104 Trim Cyl. & Hydraulic Hoses Breakdown - 105 Trim Cyl. & Hydraulic Hoses Breakdown - MC-1 (1970-1980) .. 106 Trim Cylinder & Hydraulic Hose 107 Power Trim Ram Bushings, Pins & Kits - alpha One Gen II .. 108 Power Trim Ram Bushings, Pins & Kits - R / MR / alpha One .. 109 Power Trim Ram Bushings, Pins & Kits - Bravo .. 110 Power Trim Ram Bushings, Pins & Kits - MC-1 (19709-1982) .. 111 Power Trim Ram Bushings, Pins & Kits Application Guide .. 112 Aluminum Anodes & Anode Kits .. 114-115 Service 118-120 Prop Wrench Kits & Prop 121 Complete Seawater Pump Kits - Drive 72 Upper Seawater Pump Housing Impeller Kit - Drive Mounted.

6 72 Seawater Pump Impeller Service Kits - Drive Mounted .. 73 Seawater Pump Parts 73 Water Pump & Outdrive Seal 74 Seawater Pump Components - alpha One Gen II .. 75 Belt Driven 75 Seawater Pump Components - MC-1 / R / MR / alpha One .. OF CONTENTSR ecirculating Water PumpsSection 9 Ignition ComponentsSection 13 WARANTYG askets, Seals& Engine KitsSection 15 Electrical Solenoids,Voltage RegulatorsSection 14 Fuel Filters, Carburetor Parts,Fuel PumpsSection 12 Thermostats, Thermostat Gaskets,Thermostat HousingsSection 10 Exhaust Bellows, Exhaust Gaskets,Exhaust Flapper ValvesSection 11 MERCRUISER ENGINER ecirculating Water Pumps .. 124 Thermostat Housing Kits .. 126 Thermostat Housings .. 127 Thermostat Housing Components.

7 129 Thermostat Kits .. 129 Thermostat Gaskets .. 130 Thermostat Application Guide .. 131-134 Exhaust 136 Exhaust Flapper 136 Exhaust Manifold Gasket Kits .. 137 Exhaust Manifold Gaskets .. 138 Exhaust Elbow Mounting Gaskets .. 139 End Cap Gaskets .. 139 Exhaust Manifold Application Guide .. 140-142 Water/Fuel 144-145 Water/Fuel Separator Kits .. 146 Fuel 147 Fuel Filter Kits .. 147 Carburetor 148 Carburetor Mounting Gaskets .. 149 Carburetor Needle and Seats .. 150 Carburetor 150 Carburetor Parts Application Guide ..151-154 Vapor Separator Tank O-ring Kit & 155 Fuel Pump Gaskets .. 155 Thunderbolt IV/V Distributors - 158 Thunderbolt IV/V Distributors - 158 Thunderbolt IV/V Distributor Caps & 159 Delco EST Distributor Caps and 160 Delco EST Module/ 161 Thunderbolt/Delco EST Parts Application 162-165 Ignition & Oil Filled Coils.

8 166 GLM to OEM (Points, Condensers, Rotors & Caps) .. 166 Ignition Components - By 167 Complete Tune-Up Kits - By Distributors .. 168 Ignition 169-170 Ignition Application 171-177 Starter and Slave Solenoids .. 180 Voltage 181 Head Gaskets .. 184 Intake Manifold Gaskets .. 185 Valve Cover Gaskets .. 185 Lifter Side Cover Gaskets .. 185 Oil Pan Gaskets .. 186 Rear Main Oil Seals - Chain Cover Gasket Kits .. 188 Timing Chain Cover Gaskets .. 188 Cylinder Head & Intake Manifold Gasket Kits .. 189 Engine Overhaul Gasket 190-191 Engine Gaskets and Seals Application 192-195 Oil Seal Shaft & Bore Sizes .. 196 Oil Seals & Drive Shaft Housing Seals 197O-Ring 198 Model/Year/Serial 203-2055 MerCruiser SterndriveSection 1 alpha One generation II Complete.

9 6MR/ alpha One Sterndrives Complete .. 7 sterndrive Unit Application 8 Replacement SterndrivesCompleteSection 16 MerCruiserCOMPLETE DRIVE SHAFT / GEAR HOUSING EFI / 350 H / / (20/24) / (20/22) (24/24) (17/19) alpha One generation IIYear1991 & Up1991 & Up1991 & Up1991 & DRIVE SHAFT / GEAR HOUSING ASSEMBLYGLMOEM201005-5010147CP202005-501 0162CP203005-5010181CP20400 EngineMost V8 Under 300HP6 Cyl. InlineV6 & 470 (20/24)4 Cyl. (20/22) (24/24) (17/19)MR / alpha (16/20)V88 MerCruiserSTERN DRIVE UNIT APPLICATIONM odelYear120 2791957-6225576204001700018100-190001940 019490/91470 4208730-6225575203001700018100-190001930 019390 4782330-6225576201001700018100-190001910 019190 One (CR) One (CR) One (CR) One (CR) One One One Gen One Gen One Gen 29000/201990029490/91 alpha One Gen 29000/201970029290/91 alpha One Gen 29000/201980029390/91 alpha One Gen 29000/201960029190/91 alpha One Gen II (CR) One Gen II (CR) One Gen II (CR) One Gen II (CR) DriveUnit GrcsRubild KitUpper D/SHsg.

10 D/SRebuild Kit9 MerCruiser SterndriveSection 2 Drive Shaft Housing Breakdown - alpha One Gen 10-13 Drive Shaft Housing Breakdown - R/MR/ alpha One .. 14-15 Drive Shaft Housing Breakdown - Bravo .. 16-17 Complete Drive Shaft Housing 18 Drive Shaft 18 Drive Shaft Housing Service Kits - alpha One Gen II .. 19-20 Drive Shaft Housing Service Kits - R / MR / alpha One .. 21 Drive Shaft Housing Gear Sets .. 22 Drive Shaft Housing Gear Set 23 Drive Shaft Housing Seal Kits .. 24 Mounting Kits .. 24 Drive Shaft Housing Shim Kits .. 25 Stern Drive Shim 26 Drive Shaft Seal & Bearing 27 Drive Shaft Housing Bearings & 28 Yoke & U-Joint Service Kits .. 29 Universal Joints & Drive Shaft Housing 30 Universal Joint 31 Drive Shaft Housing Components.